Operation CHARM: Car repair manuals for everyone.

Clutch, A/T

Clutch Clutch end-plate-to-top-disc clearance 1st Service limit 1.23 - 1.43 mm
2nd Service limit 0.75 - 0.95 mm
3rd and 4th Service limit 0.73 - 0.93 mm
Clutch return spring free length 1st and 2nd Standard or new 50.8 mm
Service limit 48.8 mm
3rd and 4th Standard or new 33.5 mm
Service limit 31.5 mm
Clutch disc thickness Standard or new 1.94 mm
Clutch plate thickness Standard or new 2.00 mm
Service limit When discolored
Clutch waved-plate phase difference Standard or new 0.07 - 0.20 mm
Service limit 0.05 mm
1st clutch end plate thickness Mark 1 Standard or new 2.3 mm
Service limit When discolored
Mark 2 Standard or new 2.4 mm
Service limit When discolored
Mark 3 Standard or new 2.5 mm
Service limit When discolored
Mark 4 Standard or new 2.6 mm
Service limit When discolored
Mark 5 Standard or new 2.7 mm
Service limit When discolored
Mark 6 Standard or new 2.8 mm
Service limit When discolored
Mark 7 Standard or new 2.9 mm
Service limit When discolored
Mark 8 Standard or new 3.0 mm
Service limit When discolored
Mark 9 Standard or new 3.1 mm
Service limit When discolored
Mark 10 Standard or new 3.2 mm
Service limit When discolored
Mark 11 Standard or new 3.3 mm
Service limit When discolored
Mark 12 Standard or new 3.4 mm
Service limit When discolored
2nd clutch end plate thickness Mark 1 Standard or new 2.6 mm
Service limit When discolored
Mark 2 Standard or new 2.7 mm
Service limit When discolored
Mark 3 Standard or new 2.8 mm
Service limit When discolored
Mark 4 Standard or new 2.9 mm
Service limit When discolored
Mark 5 Standard or new 3.0 mm
Service limit When discolored
Mark 6 Standard or new 3.1 mm
Service limit When discolored
Mark 7 Standard or new 3.2 mm
Service limit When discolored
Mark 8 Standard or new 3.3 mm
Service limit When discolored
Mark 9 Standard or new 3.4 mm
Service limit When discolored
3rd and 4th clutch end plate thickness Mark 11 Standard or new 3.1 mm
Service limit When discolored
Mark 12 Standard or new 3.2 mm
Service limit When discolored
Mark 13 Standard or new 3.3 mm
Service limit When discolored
Mark 14 Standard or new 3.4 mm
Service limit When discolored
Mark 15 Standard or new 3.5 mm
Service limit When discolored
Mark 16 Standard or new 3.6 mm
Service limit When discolored
Mark 17 Standard or new 3.7 mm
Service limit When discolored
Mark 18 Standard or new 3.8 mm
Service limit When discolored
Mark 19 Standard or new 3.9 mm
Service limit When discolored
Secondary shaft Diameter of needle bearing contact area at 1st gear Standard or new 39.986 - 39.999 mm
Service limit When wore or damaged
at 2nd gear Standard or new 39.986 - 39.999 mm
Service limit When wore or damaged
I.D. of gears 1st gear Standard or new 47.000 - 47.016 mm
Service limit When wore or damaged
2nd gear Standard or new 46.000 - 46.016 mm
Service limit When wore or damaged
End play of gears 1st gear Standard or new 0.07 - 0.15 mm
2nd gear Standard or new 0.04 - 0.12 mm
37 x 58 mm thrust washer thickness No.1 Standard or new 3.900 mm
Service limit When wore or damaged
No.2 Standard or new 3.925 mm
Service limit When wore or damaged
No.3 Standard or new 3.950 mm
Service limit When wore or damaged
No.4 Standard or new 3.975 mm
Service limit When wore or damaged
No.5 Standard or new 4.000 mm
Service limit When wore or damaged
No.6 Standard or new 4.025 mm
Service limit When wore or damaged
No.7 Standard or new 4.050 mm
Service limit When wore or damaged
No.8 Standard or new 4.075 mm
Service limit When wore or damaged
No.9 Standard or new 4.100 mm
Service limit When wore or damaged
No.10 Standard or new 4.125 mm
Service limit When wore or damaged
No.11 Standard or new 4.150 mm
Service limit When wore or damaged
No.12 Standard or new 4.175 mm
Service limit When wore or damaged
No.13 Standard or new 4.200 mm
Service limit When wore or damaged
No.14 Standard or new 4.225 mm
Service limit When wore or damaged
No.15 Standard or new 4.250 mm
Service limit When wore or damaged
No.16 Standard or new 4.275 mm
Service limit When wore or damaged
No.17 Standard or new 4.300 mm
Service limit When wore or damaged
No.18 Standard or new 4.325 mm
Service limit When wore or damaged
No.19 Standard or new 4.350 mm
Service limit When wore or damaged
No.20 Standard or new 4.375 mm
Service limit When wore or damaged
40 x 51.5 mm thrust washer thickness No.1 Standard or new 4.80 mm
Service limit When wore or damaged
No.2 Standard or new 4.85 mm
Service limit When wore or damaged
No.3 Standard or new 4.90 mm
Service limit When wore or damaged
No.4 Standard or new 4.95 mm
Service limit When wore or damaged
No.5 Standard or new 5.00 mm
Service limit When wore or damaged
No.6 Standard or new 5.05 mm
Service limit When wore or damaged
27 x 45 x 44 mm gear collar length Standard or new 43.9 - 44.0 mm
Sealing ring thickness Standard or new 1.91 - 1.97 mm
Service limit 1.86 mm
Width of sealing ring groove Standard or new 2.025 - 2.060 mm
Service limit 2.080 mm
Clutch feed pipe O.D. Standard or new 7.97 - 7.98 mm
Service limit 7.95 mm
Clutch feed pipe bushing O.D. Standard or new 8.000 - 8.015 mm
Service limit 8.030 mm
ATF guide of sealing ring contact I.D. Standard or new 29.000 - 29.021 mm
Service limit 29.05 mm