Operation CHARM: Car repair manuals for everyone.

Part 3 of 7

Secondary shaft Diameter of needle bearing contact area at 1st gear Standard or new 39.986 - 39.999 mm
Service limit When wore or damaged
at 2nd gear Standard or new 39.986 - 39.999 mm
Service limit When wore or damaged
I.D. of gears 1st gear Standard or new 47.000 - 47.016 mm
Service limit When wore or damaged
2nd gear Standard or new 46.000 - 46.016 mm
Service limit When wore or damaged
End play of gears 1st gear Standard or new 0.07 - 0.15 mm
2nd gear Standard or new 0.04 - 0.12 mm
37 x 58 mm thrust washer thickness No.1 Standard or new 3.900 mm
Service limit When wore or damaged
No.2 Standard or new 3.925 mm
Service limit When wore or damaged
No.3 Standard or new 3.950 mm
Service limit When wore or damaged
No.4 Standard or new 3.975 mm
Service limit When wore or damaged
No.5 Standard or new 4.000 mm
Service limit When wore or damaged
No.6 Standard or new 4.025 mm
Service limit When wore or damaged
No.7 Standard or new 4.050 mm
Service limit When wore or damaged
No.8 Standard or new 4.075 mm
Service limit When wore or damaged
No.9 Standard or new 4.100 mm
Service limit When wore or damaged
No.10 Standard or new 4.125 mm
Service limit When wore or damaged
No.11 Standard or new 4.150 mm
Service limit When wore or damaged
No.12 Standard or new 4.175 mm
Service limit When wore or damaged
No.13 Standard or new 4.200 mm
Service limit When wore or damaged
No.14 Standard or new 4.225 mm
Service limit When wore or damaged
No.15 Standard or new 4.250 mm
Service limit When wore or damaged
No.16 Standard or new 4.275 mm
Service limit When wore or damaged
No.17 Standard or new 4.300 mm
Service limit When wore or damaged
No.18 Standard or new 4.325 mm
Service limit When wore or damaged
No.19 Standard or new 4.350 mm
Service limit When wore or damaged
No.20 Standard or new 4.375 mm
Service limit When wore or damaged
40 x 51.5 mm thrust washer thickness No.1 Standard or new 4.80 mm
Service limit When wore or damaged
No.2 Standard or new 4.85 mm
Service limit When wore or damaged
No.3 Standard or new 4.90 mm
Service limit When wore or damaged
No.4 Standard or new 4.95 mm
Service limit When wore or damaged
No.5 Standard or new 5.00 mm
Service limit When wore or damaged
No.6 Standard or new 5.05 mm
Service limit When wore or damaged
27 x 45 x 44 mm gear collar length Standard or new 43.9 - 44.0 mm
Sealing ring thickness Standard or new 1.91 - 1.97 mm
Service limit 1.86 mm
Width of sealing ring groove Standard or new 2.025 - 2.060 mm
Service limit 2.080 mm
Clutch feed pipe O.D. Standard or new 7.97 - 7.98 mm
Service limit 7.95 mm
Clutch feed pipe bushing O.D. Standard or new 8.000 - 8.015 mm
Service limit 8.030 mm
ATF guide of sealing ring contact I.D. Standard or new 29.000 - 29.021 mm
Service limit 29.05 mm