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Standards and Service Limits
Mainshaft | End play | Standard or new | 0.11 - 0.17 mm | |
Service limit | Adjust | |||
Diameter of bushing surface | Standard or new | 20.80 - 20.85 mm | ||
Service limit | 20.75 mm | |||
Diameter of distance collar | Standard or new | 31.984 - 32.000 mm | ||
Service limit | 31.93 mm | |||
Diameter of ball bearing contact area (clutch housing side) | Standard or new | 27.977 - 27.990 mm | ||
Service limit | 27.94 mm | |||
Diameter of needle bearing contact area | Standard or new | 38.984 - 39.000 mm | ||
Service limit | 38.93 mm | |||
Diameter of ball bearing contact area (transmission housing side) | Standard or new | 27.987 - 28.000 mm | ||
Service limit | 27.94 mm | |||
Runout | Standard or new | 0.02 mm maximum | ||
Service limit | 0.05 mm | |||
Mainshaft 3rd, 4th and 5th gears | I.D. | Standard or new | 44.009 - 44.025 mm | |
Service limit | 44.08 mm | |||
End play | Standard or new | 0.06 - 0.16 mm | ||
Service limit | 0.25 mm | |||
Thickness | Standard or new | 23.92 - 23.97 mm | ||
Service limit | 23.80 mm | |||
Countershaft | Diameter of needle bearing contact area (clutch housing side) | Standard or new | 35.000 - 35.015 mm | |
Service limit | 34.95 mm | |||
Diameter of distance collar contact area | Standard or new | 39.937 - 39.950 mm | ||
Service limit | 39.88 mm | |||
Diameter of ball bearing contact area (transmission housing side) | Standard or new | 30.020 - 30.033 mm | ||
Service limit | 29.97 mm | |||
Runout | Standard or new | 0.02 mm maximum | ||
Service limit | 0.05 mm | |||
35 mm shim-to-bearing inner race clearance | Standard or new | 0.04 - 0.10 mm | ||
Service limit | Adjust | |||
Countershaft 1st gear | I.D. | Standard or new | 52.010 - 52.029 mm | |
Service limit | 52.08 mm | |||
End play | Standard or new | 0.06 - 0.16 mm | ||
Service limit | 0.25 mm | |||
Thickness | Standard or new | 22.92 - 22.97 mm | ||
Service limit | 22.87 mm | |||
Countershaft 2nd gear | I.D. | Standard or new | 52.010 - 52.029 mm | |
Service limit | 52.08 mm | |||
End play | Standard or new | 0.06 - 0.16 mm | ||
Service limit | 0.25 mm | |||
Thickness | Standard or new | 27.92 - 27.97 mm | ||
Service limit | 27.87 mm | |||
Countershaft 1st gear distance collar | I.D. | Standard or new | 39.95 - 39.96 mm | |
Service limit | 39.97 mm | |||
O.D. | Standard or new | 46.989 - 47.000 mm | ||
Service limit | 46.94 mm | |||
Length | Standard or new | 23.03 - 23.08 mm | ||
Countershaft 2nd gear distance collar | I.D. | Standard or new | 39.95 - 39.96 mm | |
Service limit | 39.97 mm | |||
O.D. | Standard or new | 46.989 - 47.000 mm | ||
Service limit | 46.94 mm | |||
Length | Standard or new | 28.03 - 28.08 mm | ||
Mainshaft 4th and 5th gears distance collar | I.D. | Standard or new | 32.00 - 32.01 mm | |
Service limit | 32.02 mm | |||
O.D. | Standard or new | 38.989 - 39.000 mm | ||
Service limit | 38.94 mm | |||
Length | A | Standard or new | 51.95 - 52.05 mm | |
B | Standard or new | 24.03 - 24.08 mm | ||
MBS distance collar | I.D. | Standard or new | 28.00 - 28.01 mm | |
Service limit | 28.02 mm | |||
Length | Standard or new | 23.95 - 24.05 mm |