Operation CHARM: Car repair manuals for everyone.

Part 1 of 2

Mainshaft End play Standard or new 0.11 - 0.17 mm
Service limit Adjust
Diameter of bushing surface Standard or new 20.80 - 20.85 mm
Service limit 20.75 mm
Diameter of distance collar Standard or new 31.984 - 32.000 mm
Service limit 31.93 mm
Diameter of ball bearing contact area (clutch housing side) Standard or new 27.977 - 27.990 mm
Service limit 27.94 mm
Diameter of needle bearing contact area Standard or new 38.984 - 39.000 mm
Service limit 38.93 mm
Diameter of ball bearing contact area (transmission housing side) Standard or new 27.987 - 28.000 mm
Service limit 27.94 mm
Runout Standard or new 0.02 mm maximum
Service limit 0.05 mm
Mainshaft 3rd, 4th and 5th gears I.D. Standard or new 44.009 - 44.025 mm
Service limit 44.08 mm
End play Standard or new 0.06 - 0.16 mm
Service limit 0.25 mm
Thickness Standard or new 23.92 - 23.97 mm
Service limit 23.80 mm
Countershaft Diameter of needle bearing contact area (clutch housing side) Standard or new 35.000 - 35.015 mm
Service limit 34.95 mm
Diameter of distance collar contact area Standard or new 39.937 - 39.950 mm
Service limit 39.88 mm
Diameter of ball bearing contact area (transmission housing side) Standard or new 30.020 - 30.033 mm
Service limit 29.97 mm
Runout Standard or new 0.02 mm maximum
Service limit 0.05 mm
35 mm shim-to-bearing inner race clearance Standard or new 0.04 - 0.10 mm
Service limit Adjust
Countershaft 1st gear I.D. Standard or new 52.010 - 52.029 mm
Service limit 52.08 mm
End play Standard or new 0.06 - 0.16 mm
Service limit 0.25 mm
Thickness Standard or new 22.92 - 22.97 mm
Service limit 22.87 mm
Countershaft 2nd gear I.D. Standard or new 52.010 - 52.029 mm
Service limit 52.08 mm
End play Standard or new 0.06 - 0.16 mm
Service limit 0.25 mm
Thickness Standard or new 27.92 - 27.97 mm
Service limit 27.87 mm
Countershaft 1st gear distance collar I.D. Standard or new 39.95 - 39.96 mm
Service limit 39.97 mm
O.D. Standard or new 46.989 - 47.000 mm
Service limit 46.94 mm
Length Standard or new 23.03 - 23.08 mm
Countershaft 2nd gear distance collar I.D. Standard or new 39.95 - 39.96 mm
Service limit 39.97 mm
O.D. Standard or new 46.989 - 47.000 mm
Service limit 46.94 mm
Length Standard or new 28.03 - 28.08 mm
Mainshaft 4th and 5th gears distance collar I.D. Standard or new 32.00 - 32.01 mm
Service limit 32.02 mm
O.D. Standard or new 38.989 - 39.000 mm
Service limit 38.94 mm
Length A Standard or new 51.95 - 52.05 mm
B Standard or new 24.03 - 24.08 mm
MBS distance collar I.D. Standard or new 28.00 - 28.01 mm
Service limit 28.02 mm
Length Standard or new 23.95 - 24.05 mm