Steering - Front End Pops/Clunks On Turns

06-066

October 4, 2006

Applies To:
2006 Pilot - From VIN 2HKYF1...6H51 8835 thru 2HKYF1...6H543232

Front Suspension Pops or Clunks While Turning

(Supersedes 06-066, dated September 9, 2006, to update the information marked with the black bars)

SYMPTOM

The front suspension pops or clunks while turning.

PROBABLE CAUSE

The steering gearbox mounting bolts are loose.

CORRECTIVE ACTION

Replace the two driver's side steering gearbox mounting bolts.

PARTS INFORMATION

Bolt, flange (10 x 55) (2 required):
P/N 90161-SJC-A00, H/C 8116873

WARRANTY CLAIM INFORMATION

In warranty:
The normal warranty applies.

Operation Number: 5131J7

Flat Rate Time: 0.6 hour

Failed Part: P/N 90161-SJC-A00
H/C 8116873

Defect Code: 06201

Symptom Code: 04201

Template ID: 06-066A

Skill Level: Repair Technician

Out of warranty:
Any repair performed after warranty expiration may be eligible for goodwill consideration by the District Parts and Service Manager or your Zone Office. You must request consideration, and get a decision, before starting work.

DIAGNOSIS

1. Park the vehicle on an asphalt-paved surface (some shop floors do not provide enough friction).

2. Start the engine. Open the hood.

3. Have an assistant turn the steering wheel quickly from the left to the right while you inspect the steering gearbox pinion area. Look for the gearbox moving from side-to-side on the subframe, causing it to thump or pop.

4. Raise the vehicle on a lift.





5. Inspect the two bolts holding the steering gearbox to the subframe in the pinion shaft area on the driver's side.

^ If the bolts are loose, go to REPAIR PROCEDURE.

^ If the bolts are tight, continue with normal troubleshooting procedures.

REPAIR PROCEDURE





Replace the two steering gearbox mounting bolts in the pinion shaft area. Torque the new bolts to 58 N.m (43 ft-lb).





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