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Body - Tailgate Hard to Open in Drop Mode

05-015

June 3, 2005

Applies To:
2006 Ridgeline - ALL

Tailgate Is Hard to Open in Drop Mode

(Supersedes 05-015, dated April 1, 2005, to update the information marked with asterisks)

SYMPTOM

The tailgate sticks when you pull the upper handle to open the tailgate in drop mode.

PROBABLE CAUSE

The left body-side striker/hinge is out of adjustment.

CORRECTIVE ACTION

Adjust the left body-side striker/hinge.

WARRANTY CLAIM INFORMATION

In warranty:
The normal warranty applies.

*Operation Number: 823307*

Flat Rate Time: 0.3 hour

Failed Part: P/N 68210-SJC-A01
H/C 7930753

Defect Code: 07406

Symptom Code: 03220

Template ID: 05-015A

Skill Level: Repair Technician

Out of warranty:
Any repair performed after warranty expiration may be eligible for goodwill consideration by the District Parts and Service Manager or your Zone Office. You must request consideration, and get a decision, before starting work.

REPAIR PROCEDURE

1. Open the tailgate with the upper handle (drop mode).





2. Using a Torx T-50 bit and ratchet, remove the bolt that holds the tailgate support cable to the tailgate. Place the cable end out of the way inside the bed area.

NOTE:
With the support cable disconnected, the tailgate is not supported in drop mode.





3. Hold the tailgate up. Using a Torx T-50 bit and ratchet, loosen one of the left body-side striker/ hinge bolts, then retighten it finger-tight. Repeat this again for the other two bolts, one at a time.

4. While holding the upper handle in the open position, close and open the tailgate hard three times.

5. Close and latch the tailgate, then reopen it, noting if the tailgate sticks:

^ If the sticking is reduced or eliminated, go to step 6.

^ If the sticking has not improved, repeat steps 3 and 4 with the bolts slightly loosened.

6. Starting with the middle bolt, torque the three striker bolts to 40 N.m (30 lb-ft).

7. Reinstall the support cable and bolt, and torque the bolt to 30 N.m (22 lb-ft).

8. Recheck the tailgate drop mode operation.





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