Body - Tonneau Cover Lock Is Inoperative

08-0211

June 9, 2009

*Applies To:
2006-09 Ridgeline With Accessory Tonneau Cover - ALL*

Tonneau Cover Lock Does Not Work

(Supersedes 08-021, dated April 29, 2008, to revise the information marked by asterisks)

*REVISION SUMMARY

In Applies To, 2009 models have been added.*

SYMPTOM

The tonneau cover key lock does not work, which allows the tailgate to still be opened.

PROBABLE CAUSE

The lock striker and the tailgate lock bracket are not properly aligned.

CORRECTIVE ACTION

Install shims under the tonneau cover to align the tailgate lock bracket and the lock striker.

PARTS INFORMATION

Shim Kit: P/N 08Z07-SJC-100R7, H/C 8795585

WARRANTY CLAIM INFORMATION

In warranty:
The normal warranty applies.

Operation Number: 0180A1

Flat Rate Time: 0.2 hour

Failed Part: P/N 08Z07-SJC-100R7
H/C 8795585

Defect Code: 07407

Symptom Code: 01201

Template ID: 08-021A

Skill Level: Repair Technician

Out of warranty:
Any repair performed after warranty expiration may be eligible for goodwill consideration by the District Parts and Service Manager or your Zone Office. You must request consideration, and get a decision, before starting work.

DIAGNOSIS





1. Turn both knobs 90 degrees to lock the tonneau cover.





2. With the tailgate still open, push down on the tonneau cover key cylinder to lock it.

3. Flip up the tailgate lock bracket.

NOTE:
Make sure the tailgate lock bracket is not bent or damaged. Compare the shape of the bracket with the bracket shown in step 4.





4. Slowly close the tailgate while noting the alignment between the lock striker and the tailgate lock bracket. The lock striker should contact the angled portion on the tailgate lock bracket. If the striker hits the end of the bracket, as shown, go to REPAIR PROCEDURE.

REPAIR PROCEDURE





1. Lower the tailgate, then turn both knobs 90 degrees to unlock the tonneau cover. Fold up the rear section of the tonneau cover.

2. Use an alcohol pad to clean the areas where the shims will attach. Allow the alcohol to dry.

3. Apply primer to the areas you just cleaned, then wait at least 3 minutes.

NOTE:
Wear gloves to protect your hands.

4. Remove the adhesive backings from the shims, and attach the shims to the areas you primed.

5. Make sure the tonneau cover latch works.





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