Engine Installation
Engine InstallationSpecial Tools Required
^ Engine support hanger, A and Reds AAR-T-12566
^ Engine hanger balance bar VSB02C000019
^ Engine hanger adapter VSB02C000014
^ Front subframe adapter VSB02BX0
These special tools are available through the Honda Tool and Equipment Program 1-888-424-6857.
1. Install the engine mount bracket and accessory brackets, and tighten their bolts to the specified torques.
2. Position the engine/transmission assembly under the vehicle. Attach the chain hoist to the engine, then lift the engine into position in the vehicle.
NOTE: Reinstall the mounting bolts/support nuts in the sequence given. Failure to follow this sequence may cause excessive noise and vibration, and reduce bushing life.
3. Install the engine hanger balancer bar (VSB02C000019); attach the front arm (A) to the front cylinder head with a spacer and the 10 mm bolt, and attach the rear arm (B) to the rear cylinder head with the 8 mm bolt.
4. Install the engine hanger adapters (VSB02C000014) on the ends of the support beams of the engine support hanger (AAR-T-12566). Install the engine support hanger and adapters to the vehicle, and attach the hook to the slotted hole in the engine hanger balance bar. Tighten the wing nut (C) by hand, and to lift and support the engine.
5. Install new mounting bolts into the upper half of the side engine mount bracket. Tighten the bolts to the specified torque.
6. Remove the chain hoist, then raise the vehicle on the hoist to full height.
7. Support the front subframe with the front subframe adapter and a jack, and lift it up to the body.
8. Loosely install the four front subframe mounting bolts (A) and the six 12 x 1.25 mm bolts (B), (C) with the stiffeners (D).
9. Align all reference marks (A) on the front subframe (B) with the edge of the body (C), then tighten the bolts on the front subframe to the specified torque.
10. Install the bolt retainers on both end of the subframe.
11. Remove the front subframe adapter and a jack.
12. Tighten the transmission lower rear mount nuts (A) and transmission lower front mount nuts (B).
13. Tighten the rear engine mount bolts.
14. Lower the vehicle on the hoist.
15. Tighten the front engine mount nut (J35A9 engine).
16. Tighten the front mount bolt (A), then install the front mount stop (B) (J35Z1 engine).
17. Loosen the mounting bolts for the upper half of the side engine mount bracket; then retighten them to the specified torque.
18. Remove the engine support hanger, engine hanger balance bar, and engine hanger adapters.
19. Raise the vehicle on the hoist to full height.
20. Install the A/C compressor.
21. Connect the active control engine mount (ACM) actuator connector (A) to the front engine mount, then install the harness clamp (B) (J35Z1 engine).
22. Connect the ACM actuator connector (A) to the rear engine mount, then install the harness clamp (B). Install the bolt (C) securing the power steering (P/S) line (J35Z1 engine).
23. Install the power steering (P/S) hose.
24. Connect the power steering pressure switch connector.
25. Install a new set ring on the end of each driveshaft, then install the driveshafts. Make sure each ring clicks into place on the differential and intermediate shafts.
26. Connect the suspension lower arm ball joints.
27. Connect the tie-rod end ball joints.
28. Connect the stabilizer links.
29. Install the transfer assembly.
30. Align the reference marks (A) on the propeller shaft (B) and transfer shaft flange (C), then install the propeller shaft.
31. Install exhaust pipe A using new gaskets (B) and new self locking nuts (C).
32. Install the front subframe stiffener.
33. Lower the vehicle on the hoist.
34. Install the radiator.
35. Install the automatic transmission fluid (ATF) cooler hoses to the transmission, and secure the hoses with the clamps.
NOTE: Check the installation location of the clamps.
36. Install the drive belt.
37. Raise the vehicle on the hoist to full height.
38. Install the splash shield.
39. Install the front wheels.
40. Lower the vehicle on the hoist.
41. Install the ground cable.
42. Install the upper radiator hose (A) and lower radiator hose (B).
43. Install the heater hoses.
44. Install the P/S pump outlet hose (A) with a new O-ring (B) to the pump (C).
45. Secure the P/S hose clamp (D).
46. Install the alternator cable (A), then install the harness clamps (B).
47. Connect the powertrain control module (PCM) connectors (A), accelerator pedal position (APP) sensor connector (B), and engine wire harness connectors (C) on the right side of the engine compartment, then install the harness clamps (D).
48. Install the PCM cover (A), then install the bolt (B) securing the washer tank.
49. Install the coolant reservoir.
50. Align the reference marks (A) on the steering joint and steering gearbox pinion shaft. Connect the steering joint (B) to the steering gearbox pinion shaft (C). Tighten the steering joint bolt.
51. Install the steering joint cover (D).
52. Install the steering wheel.
53. Install the carpet and driver's side console lower panel.
54. Install the connector bracket on the engine front cylinder head.
55. Install the harness clamp brackets on the engine rear cylinder head.
56. Install the brake booster vacuum hose (A), evaporative emission (EVAP) canister hose (B), and hose joint (C).
57. Connect the fuel feed hose, then install the fuel quick-connect fitting cover (A).
58. Install the shift cable.
59. Install the starter cable (A), harness clamp (B), and ground cable (C).
60. Install the battery base (A), then install the harness bracket (B).
61. Install the battery tray (C), then install the harness clamps (D).
62. Install the air intake duct (A), then install the breather pipe (B).
63. Install the intake manifold cover.
64. Install the battery. Clean the battery posts and cable terminals with sandpaper, then assemble them and apply grease to prevent corrosion.
65. Inspect for fuel leaks. Turn the ignition switch ON (II) (do not operate the starter) so the fuel pump runs for about 2 seconds and pressurizes the fuel line. Repeat this operation two or three times, then check for fuel leakage at any point in the fuel line.
66. Move the shift lever to each gear, and verify that the A/T gear position indicator follows the transmission range switch.
67. Refill the engine with new engine oil.
68. Refill the transmission with ATF.
69. Refill the radiator with engine coolant, and bleed air from the cooling system with the heater valve open.
70. Refill the power steering system fluid.
71. Do the PCM reset procedure.
72. Do the crankshaft position (CKP) pattern clear/CKP pattern learn procedure.
73. Do the PCM idle learn procedure and power window control unit reset procedure.
74. Inspect the idle speed.
75. Inspect the ignition timing.
76. Check the wheel alignment.
77. Enter the anti-theft codes for the radio and the navigation system, then enter the customer's audio presets.
78. Set the clock.