Fuel Tank Unit Removal/Installation

Fuel Tank Unit Removal/Installation

Special Tools Required
Fuel sender wrench 07AAA-S0XA100

Removal

1. Relieve fuel pressure.
2. Remove the fuel fill cap.
3. Remove the driver's side second row seat.




4. Cut the carpet at the dotted line (A). Be careful not to cut the wire harness under the carpet.




5. Remove the access panel (A) from the floor, then disconnect the fuel pump 5P connector (B).
6. Disconnect the quick-connect fitting from the fuel tank unit.




7. Using the tool, loosen the fuel tank unit locknut (A).




8. Remove the locknut (A) and fuel tank unit (B).

Installation




1. Install a new base gasket (A) on the fuel tank (B).
2. Insert the fuel tank unit (C) into the fuel tank. Be careful not to bend the fuel gauge sending unit.
3. Align the marks (D) on the tank and the fuel tank unit, then tighten a new locknut (E) by hand.

NOTE:
- Do not coat the base gasket with engine oil.
- After tightening, make sure the marks are aligned. Check the circumference of the base gasket visually or by hand and be sure that it is not pinched.




4. Using tool, tighten the fuel tank unit locknut (A).

NOTE: After installation, check the base gasket visually or by hand to be sure it is not pinched.