Interior - Headliner Sagging At Rear Near Liftgate
09-071September 18, 2009
Applies To:
2008 CR-V - ALL Mexico-Produced Models (VIN starts with 3CZ)
2009 CR-V - From VIN 3CZRE....9G700001 thru 3CZRE....9G704635
2008-09 CR-V: Headliner Sags in the Rear
SYMPTOM
The rear of the headliner is hanging down at the tailgate opening.
PROBABLE CAUSE
The rear headliner clips detached from the headliner, causing the headliner to pull out from under the rear weatherstrip and sag.
CORRECTIVE ACTION
Re-glue the headliner to the clips.
REQUIRED MATERIALS
6 in x 6 in (or larger) piece of plastic or equivalent
3M Scotch-Weld Epoxy Adhesive, DP100 Plus Clear, 1.7 fl oz (one container repairs about 10-15 vehicles):
3M P/N: 6232 7214 359
TOOL INFORMATION
KTC Trim Tool Set: T/N SQJATP2014
3M Applicator for 3M Scotch-Weld, Model 9170
3M P/N: 6291 7099 301
3M Mixing Square Nozzle, Gold, 5.3 mm, Model 9742
3M P/N: 6291 7191 538
WARRANTY CLAIM INFORMATION
In warranty:
The normal warranty applies.
Operation Number: 8420A4
Flat Rate Time: 0.2 hour
Failed Part: P/N 83200-SXS-A01ZA
H/C 8438616
Defect Code: 01801
Symptom Code: 07302
Skill Level: Repair Technician
Out of warranty:
Any repair performed after warranty expiration may be eligible for goodwill consideration by the District Parts and Service Manager or your Zone Office. You must request consideration, and get a decision, before starting work.
REPAIR PROCEDURE
1. Pull the top of the tailgate weatherstrip off the body where the headliner has pulled away.
2. Remove the cargo area light.
3. Pull down the headliner just enough for the detached clips to be visible.
4. Remove from the headliner and the clip any excess glue, which may interfere with the headliner mating flat with the clip.
5. Spread epoxy on the bottom of the clips while they are still connected to the body.
NOTE:
The epoxy has a 4-minute working time.
6. Press the headliner back into place, and apply pressure to the glued area using a clamp such as a Quick Grip clamp (commercially available) and a piece of plastic (or equivalent) measuring at least 6 inches square. Let it cure for 1 hour. Do not pull on the headliner for 24 hours.
7. Reinstall the cargo area light.
8. Reattach the tailgate weatherstrip.