General Specifications
Surface VariationWarpage
If warpage is less than 0.05 mm (0.002 in.) cylinder head resurfacing is not required.
If warpage is between 0.05 mm (0.002 in.) and 0.2 mm (0.008 in.), resurface the cylinder head.
Maximum resurface limit is 0.2 mm (0.008 in.) based on a height of 104 mm (4.09 in.).
Cylinder Bore
Cylinder-to-Piston Clearance
Crankshaft
Journal Taper
Standard (New) 0.005 mm (0.0002 in.) max.
Service Limit 0.010 mm (0.0004 in.)
Main Bearing
Torque 29 N-m (3.0 kgf-m, 22 lbf-ft)
Tighten the bearing cap bolts an additional 56°.
Connecting Rod
Torque 20 N-m (2.0 kgf-m, 14 lbf-ft)
Tighten the connecting rod bolts an additional 90°.
Each rod has a tolerance range from 0 to 0.024 mm (0.0009 in.), in 0.006 mm (0.0002 in.) increments, depending on the size of its big end bore. It's then stamped with a number or bar (1, 2, 3, or 4/I, II, III, or IIII) indicating the range. You may find any combination of numbers and bars in any engine. (Half the number or bar is stamped on the bearing cap, the other half is on the rod.)
Connecting Rod Bearing
Piston
Piston Rings
Piston Ring End-Gap
Top Ring:
Standard (New) 0.20 - 0.35 mm (0.008 - 0.014 in.)
Service Limit 0.60 mm (0.024 in.)
Second Ring:
Standard (New) 0.40 - 0.55 mm (0.016 - 0.022 in.)
Service Limit 0.70 mm (0.028 in.)
Oil Ring:
Standard (New) 0.25 - 0.65 mm (0.010 - 0.026 in.)
Service Limit 0.75 mm (0.030 in.)
Crankshaft Pulley
Torque 49 N-m (5.0 kgf-m, 36 lbf-ft)
Tighten additional 90°.