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A/C - High Pitched Hoot or Whistle With A/C ON

08-007

February 6, 2008

Applies To:
2007 CR-V - ALL VINs Beginning with JHLR
2008 CR-V 2WD - From VIN JHLRE38..8C000001 thru JHLRE38..8C016154
2008 CR-V 4WD - From VIN JHLRE48..8C000001 thru JHLRE48..8C025123

A/C Whistles or Hoots

SYMPTOM

There is a high-pitched whistle or hoot from the A/C system when the the A/C compressor turns on while the vehicle is driven between 40 and 50 mph.

PROBABLE CAUSE

The refrigerant flow inside the expansion valve pipe assembly creates a whistle or hoot.

CORRECTIVE ACTION

Replace the expansion valve and pipe assembly.

PARTS INFORMATION

Expansion Valve and Pipe Assembly Kit:

P/N 06802-SWA-A00, H/C 8869141

WARRANTY CLAIM INFORMATION

In warranty: The normal warranty applies.

Operation Number: 6151B7

Flat Rate Time: 2.0 hours

Failed Part: P/N 80221-SWA-A01
H/C 8519076

Defect Code: 03214

Symptom Code: 04201

Skill Level: Repair Technician

Out of warranty:
Any repair performed after warranty expiration may be eligible for goodwill consideration by the District Parts and Service Manager or your Zone Office. You must request consideration, and get a decision, before starting work.

DIAGNOSIS

1. Test-drive the vehicle between 40 and 50 mph with the A/C off.

Do you hear a whisting or hooting sound?

Yes - Disregard this bulletin, and look for other causes of the noise.

No - Go to step 2.

2. While maintaining a speed of 40 to 50 mph, turn on the A/C.

Do you hear a whistling or hooting sound?

Yes - Go to REPAIR PROCEDURE.

No - The vehicle is OK at this time.

REPAIR PROCEDURE

1. Start the engine, turn the A/C on, and let the engine idle for 5 minutes.

2. Turn the ignition switch to LOCK (0), and then recover the refrigerant:

^ Refer to page 21-68 of the 2007-08 CR-V Service Manual, or

^ Online, enter keyword RECOVERY and select A/C Refrigerant Recovery from the list.

3. Remove the evaporator core by doing steps 1 thru 7 of the A/C evaporator core replacement procedure in the service manual:

^ Refer to page 21-56 of the service manual, or

^ Online, enter keyword CORE and select A/C Evaporator Core Replacement from the list.





4. Peel off the EPT sealer, and remove the original expansion valve and pipe assembly, including the 0-rings, by removing the two socket-head bolts.

5. Install the new expansion valve and pipe assembly. Make sure you use the new 0-rings included in the kit.

NOTE:
Apply refrigerant oil to the new 0-rings before installation.





6. Apply the new EPT sealer to the expansion valve and pipe assembly as shown.





7. Install the new 0-rings between the expansion valve and the A/C line joint side.





8. Replace the expansion valve cover seal with the new seal included in the kit.

9. Reinstall all of the remaining parts.

10. Charge the A/C system.

^ Refer to page 21-70 of the service manual, or

^ Online, enter keywords AC CHARGING and select A/C System Charging from the list.

11. Make sure there are no refrigerant leaks, and then confirm that the noise is gone by test-driving the vehicle.





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