Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

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Service Specifications

Flywheel

Tighten the flywheel mounting bolts (B) in a crisscross pattern in several steps.

5-Speed Model





6-Speed Model





Pressure Plate

Tighten the mounting bolts in a crisscross pattern, in several steps to prevent warping the diaphragm spring.





Diaphragm Spring Height





Warpage





Disc Thickness

5-Speed





6-Speed





Rivet Depth

5-speed





6-Speed





Service Specs/Adjustments





Loosen the clutch pushrod locknut (D), and turn the pushrod (E) in or out to get the specified height (F), stroke (G), free play (H), and disengagement height (I) at the clutch pedal.

F Clutch Pedal Height 157 mm (6.18 in.)
G Clutch Pedal Stroke 130 - 140 mm (5.12 - 5.51 in.)
H Clutch Pedal Free Play 10 - 18 mm (0.39 - 0.71 in.)
Clutch Pedal Disengagement Height 77 mm (3.03 in.)

For Information regarding Clutch Overhaul Specifications, please refer to Clutch Disc, M/T. Clutch Disc