Intermediate Shaft Reassembly

Intermediate Shaft Reassembly

Intermediate Shaft:

Special Tools Required
^ Oil seal driver attachment 07JAD-PH80101
^ Support base attachment 07LAF-SM40300
^ Driver 07749-0010000
^ Fork seal driver, 39.2 x 49.5 x 15 mm 07947-4630100
^ Support base 07965-SD90100

NOTE: Refer to the Exploded View, as needed, during this procedure.

1. Clean the disassembled parts with solvent, and dry them with compressed air.

NOTE: Do not wash the rubber parts with solvent.

2. Press the intermediate shaft bearing (A) into the bearing support (B) using the oil seal driver attachment (C), driver (D), and a press.





3. Install the internal snap ring in the groove of the bearing support.





4. Press the intermediate shaft (A) into the new shaft bearing (B) using the 39.2 x 49.5 x 15 mm fork seal driver (C) and a press.





5. Install the external snap ring (A) into the groove of the intermediate shaft (B).





6. Install the new outer seal (A) into the bearing support (B) using the 39.2 x 49.5 x 15 mm fork seal driver (C), support base attachment (D), support base (E), and a press.