General Specifications
Surface VariationWarpage less than 0.05 mm (0.002 in.) no resurfacing
Warpage is between 0.05 mm (0.002 in.) and 0.2 mm (0.008 in.) resurface
Max. resurface limit 0.2 mm (0.008 in.)
based on a height of 121 mm (4.76 in.).
Cylinder Bore
Diameter 89.000 - 89.015 mm (3.5039 - 3.5045 in.)
Limit 89.065 mm (3.5065 in.)
Taper Limit 0.05 mm (0.002 in.)
Cylinder-to-Piston Clearance 0.015 - 0.040 mm (0.0006 - 0.0016 in.)
Limit 0.08 mm (0.003 in.)
Crankshaft
Journal Diameter 71.976 - 72.000 mm (2.8337 - 2.8346 in.)
Rod Journal Diameter 54.976 - 55.000 mm (2.1644 - 2.1654 in.)
Journal Out-of-Round 0.005 mm (0.0002 in.) max.
End Play 0.10 - 0.35mm (0.004 - 0.014 in.)
Runout 0.025 mm (0.0010 in.) max.
Main Bearing
Clearance 0.020 - 0.044 mm (0.0008 - 0.0017 in.)
Limit 0.050 mm (0.0020 in.)
Connecting Rod
Small-end Bore Diameter 21.970 - 21976 mm (0.8650 - 0.8652 in.)
Large-end Bore Diameter 58.0 mm (2.28 in.)
Connecting Rod Bearing
Clearance 0.020 - 0.044 mm (0.0008 - 0.0017 in.)
Limit 0.050 mm (0.0020 in.)
Piston
Skirt Diameter 88.975 - 88.985 mm (3.5029 - 3.5033 in.)
Cylinder Clearance 0.015 - 0.040 mm (0.0006 - 0.0016 in.)
Piston Ring
Top Gap 0.20 - 0.70 mm (0.008 - 0.028 in.)
Limit 0.60 mm (0.024 in.)
Second Gap 0.40 - 0.55 mm (0.016 - 0.022 in.)
Limit 0.70 mm (0.028 in.)
Oil Gap 0.20 - 0.70 mm (0.008 - 0.028 in.)
Limit 0.80 mm (0.031 in.)
Top Groove Clearance 0.055 - 0.080 mm (0.0022 - 0.0031 in.)
Limit 0.15 mm (0.006 in.)
Second Groove clearance 0.030 - 0.055 mm (0.0012 - 0.0022 in.)
Limit 0.13 mm (0.006 in.)
Crankshaft Pulley
Torque 65 N-m (6.5 kgf-m, 48 lbf-ft)
Tighten additional 60°