Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

Transfer Assembly Installation




Transfer Assembly Installation

1. Clean the areas where the transfer assembly contacts the transmission with solvent, and dry with compressed air. Then apply transmission fluid to the seal contact area.

2. Install a new O-ring (A) on the transfer assembly (B).

3. Install the dowel pin (C) in the transfer housing.

4. Install the one bolt (D) part-way in the rear lower of the transfer housing, and install the transfer assembly on the transmission.






5. Install the propeller shaft (A) to the transfer companion flange (B) by aligning the reference mark (C).






6. Install the three-way catalytic converter (A) with the bolts, new self-locking nuts, and new gaskets (B) (C).






7. Connect the A/F sensor connector and the secondary heated oxygen sensor connector.






8. Install the sensor harnesses in the harness clamps.

9. Refill the transmission with ATF. ATF Replacement