Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

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Radiator Cap: Testing and Inspection




Radiator Cap Test

1. Wait until the engine is cool, then carefully remove the radiator cap (A). Wet the radiator cap, seal with engine coolant, then install it on a commercially available pressure tester (B).

2. Apply a pressure of 93-123 kPa (0.95-1.25 kgf/cm2, 14-18 psi).

3. Check for a drop in pressure.

4. If the pressure drops, replace the cap.