Engine Installation
Engine Installation
Special Tools Required
- Universal lifting eyelet 07AAK-SNAA120
- Engine support hanger, A and Reds AAR-T1256*
- Engine hanger adapter VSB02C000015*
- Front subframe adapter VSB02C000016*
*: These special tools are available through the Honda Tool and Equipment Program.
1. Install the engine mount bracket and the accessory brackets, then tighten their bolts to the specified torque.
2. Raise the vehicle on a lift.
3. Install the universal lifting eyelet (07AAK-SNAA120) (A) to the side engine mount bracket with 5 mm (0.2 in.) spacer (B).
4. Position the engine/transmission under the vehicle. Be sure that they are properly aligned. Carefully lower the vehicle until the engine/transmission are properly positioned in the engine compartment. Make sure the vehicle is not resting on any part of the engine/transmission. Support the engine/transmission with a chain hoist (A) and carefully raise the engine/transmission into place.
NOTE: Reinstall the mounting bolts and support nuts in the sequence given in the following steps. Failure to follow this sequence may cause excessive noise and vibration, and reduce engine mount life.
5. M/T model: Tighten the transmission mount bracket support bolt and nuts.
6. A/T model: Tighten the transmission mount bracket support bolt and nuts.
7. Tighten the upper engine mount bracket bolt and nut.
8. Remove the purge joint pipe (A), then attach the engine hanger adapter (VSB02C000015) to the threaded hole in the cylinder head.
9. Install the front leg assembly (A), the hook (B), and the wing nut (C) onto the engine support hanger (AAR-T1256). Carefully position the engine support hanger on the vehicle, and attach the hook to the slotted hole in the engine hanger adapter. Tighten the wing nut by hand to lift and support the engine/transmission.
10. Remove the chain hoist and the universal lifting eyelet, then raise the vehicle on the lift.
11. Install the A/C compressor. Do not bend the A/C hoses excessively.
12. Attach the front subframe adapter (VSB02C000016) to the subframe by hanging the belt (A) over the front of the subfame (B), then secure the belt with its stop (C). Raise the subframe up to the body with a jack.
13. Loosely install the new subframe mounting bolts (four). Remove the jack and the front subframe adapter.
14. Align the reference marks (A) with the center of the subframe mounting bolts (B), then tighten the subframe mounting bolts (four) to the specified torque.
15. Tighten the front mount mounting bolt.
16. Tighten the rear mount mounting bolts.
17. 4WD model: Install the propeller shaft on the transfer assembly:
- Manual transmission M/T Transfer Assembly Removal (M/T)
- Automatic transmission Automatic Transmission Installation
18. A/T model: Install the shift cable Do not bend the shift cable excessively.. Automatic Transmission Installation
19. Install a new set ring on the end of the left driveshaft and the intermediate shaft then install the driveshafts. Make sure the ring "clicks" into place on the differential and the right driveshaft.
20. Connect the suspension knuckle ball joints. Front Lower Arm Replacement
21. Connect the stabilizer links. Front Stabilizer Link Removal/Installation
22. Install the three way catalytic converter (TWC) assembly (A) using new gaskets (B).
23. Connect the air fuel ratio (A/F) sensor connector (C) and the secondary heated oxygen sensor (secondary HO2S) connector (D).
24. Install the splash shield.
25. Install the front wheels.
26. Lower the vehicle on the lift.
27. Remove the engine support hanger and the engine hanger adapter, then install the purge joint pipe.
28. Connect the upper radiator hose (A) and the heater hoses (B).
29. Check the quick connector (A) and set ring (B) for cracks or damage. If the connector and/or set ring are cracked or damaged, replace the connector.
30. Make sure the set ring is in place inside the quick connector. If the set ring is off the connector, replace the quick connector.
31. Replace the O-ring (C) in the quick connector.
32. Check the lock (D) for damage or deformation. If the lock is damaged or deformed, replace it. When installing the new lock to the connector, push it straight down along the groove.
33. Clean the connecting surface of the thermostat cover (E), then apply new engine coolant around the connecting surface.
34. Push the lock (A) down, then push the quick connector (B) onto the thermostat cover until you hear it click.
35. A/T model: Install the harness clamps (A), then install the engine wire harness bracket mount bolts (B).
36. A/T model: Connect the automatic transmission fluid (ATF) cooler hoses (A) and install the ATF filter mounting bolt (B).
37. Install the power steering (P/S) pump (A).
38. Install the P/S hose to the bracket on the cylinder head cover.
39. Install the receiver line to the clamps (A).
40. Install the drive belt. Testing and Inspection
41. M/T model: Install the shift cables Do not bend the shift cable excessively.. Manual Transmission Installation
42. M/T model: Install the clutch slave cylinder and the clutch line bracket mounting bolt. Manual Transmission Installation
43. Push the engine control module (ECM)/powertrain control module (PCM) connector through the bulkhead, then install the grommet (A).
44. Install the harness clamps (B) and connect the accelerator pedal position (APP) sensor connector (C).
45. Connect the ECM/PCM connectors (A) and ECM/PCM wire harness connector (B), then install the bolt (C).
46. Connect the evaporative emission (EVAP) canister hose (A) and the brake booster vacuum hose (B).
47. Connect the fuel feed hose (A), Fuel Line/Quick-Connect Fitting Installation then install the quick-connect fitting cover (B).
48. Install the under-hood fuse/relay box to the bracket, then install the positive (+) terminals (A) and the harness clamps (B) to the under-hood fuse/relay box.
49. Install the ground cable (C).
50. Install the battery base (A), then install the harness clamps (B).
51. Install the air cleaner assembly. Service and Repair
52. Install the intake air duct (A), then connect the mass air flow (MAF) sensor/intake air temperature (IAT) sensor connector (B), the vacuum hose (C), and the breather pipe (D).
53. Do the battery installation procedure. Removal and Replacement
54. Install the hood and adjust it. Adjustments
55. Inspect for fuel leaks. Turn the ignition switch to ON (II) (do not operate the starter) so the fuel pump runs for about 2 seconds and pressurizes the fuel line. Repeat this operation three times, then check for fuel leakage at any point in the fuel line.
56. Refill the engine with the recommended engine oil. Service and Repair
57. Refill the transmission with fluid:
- Manual transmission MTF Inspection and Replacement
- Automatic transmission ATF Replacement
58. A/T model: Move the shift lever to each gear, and verify that the A/T gear position indicator follows the transmission range switch.
59. M/T model: Check that the transmission shifts into all gears smoothly.
60. Refill the radiator with engine coolant, and bleed the air from the cooling system with the heater valve open. Service and Repair
61. Check for fluid leaks.
62. Do the ECM/PCM reset procedure. Initial Inspection and Diagnostic Overview
63. Do the ECM/PCM idle learn procedure. ECM/PCM Idle Learn Procedure
64. Do the crankshaft position (CKP) pattern clear/CKP pattern learn procedure. Initial Inspection and Diagnostic Overview
65. Inspect the idle speed. Testing and Inspection
66. Inspect the ignition timing. Testing and Inspection
67. Check the wheel alignment. Service and Repair
