Part Two
Cylinder Head Inspection for Warpage
*Available through the Honda Tool and Equipment Program 888-424-6857.
Installation
31. A/F Sensor
1. Install the A/F sensor.
32. Rocker Arm Oil Control Valve
1. Install the engine wire harness bracket (A).
2. Install the rocker arm oil control valve assembly (B) and the rocker arm oil control valve filter (C).
33. Engine Peripheral Hose - Reconnection
1. Connect the EVAP canister hose (A) and the brake booster vacuum hose (B).
34. Injector Base Assembly
1. Install the injector base (A) with a new gasket (B).
35. Injector and Fuel Rail Assembly
1. Install the injectors and fuel rail (A) together.
36. Engine Wire Harness Holder - Move
1. Install the engine wire harness holder (A).
2. Connect the connectors, and install the engine ground terminals.
37. Intake Manifold Assembly
1. Connect the PCV hose (A).
2. Install the intake manifold (A) with new gaskets (B).
3. Install the intake manifold lower bracket.
38. Throttle Body - Move
1. Install the throttle body (A) with a new gasket (B).
2. Install the harness clamp bracket (A).
3. Connect the connector (B).
4. Connect the EVAP canister hose (A) and the brake booster vacuum hose (B).
39. Intake Air Duct
1. Install the intake air duct.
40. Air Cleaner Assembly
1. Install the air cleaner (A).
2. Connect the intake air pipe (B) and the intake air duct (C).
3. Install the harness clamp (D).
4. Connect the MAF sensor/IAT sensor connector (E).
41. Drive Belt
1. Install the drive belt.
42. Fuel Line/Quick-Connect Fitting - Connection
NOTE: Before you work on the fuel lines and fittings, read the Fuel Line/Quick-Connect Fitting Precautions. Service Precautions
1. Connect the quick-connect fitting (A) to the fuel rail.
43. Tubes, Hoses, and Connectors After Installation Check
1. After installation, check that all tubes, hoses, and connectors are installed correctly.
44. Under-Cowl Panel
1. Install the under-cowl panel (A), then install the bolts and the nuts.
2. Install the wire harness (B) to the under-cowl panel.
3. Connect the connector (C).
45. Center Cowl Cover
1. Install the center cowl cover (A). Make sure the clips (B) and the hooks (C) snap into place securely.
46. Side Cowl Cover - Both Sides
NOTE: Repeat on the opposite side.
1. Install the side cowl cover (A). Make sure the hooks (B) snap into place securely.
2. Right side; Install the windshield washer tube.
47. Cowl Top Cover - Both Sides
NOTE: Repeat this procedure on the opposite side.
1. Install the cowl top cover (A).
2. Install the hood rear seal (B).
3. Install the clip (C).
48. Wide - Hood Open Position
1. Return the hood support rod to the normal position.
49. Front Fender Trim - Both Sides
NOTE: Repeat on the opposite side.
1. Install the front fender trim (A), then install the clips (B, C). Make sure the clips (D) snap into place securely.
50. Both Windshield Wiper Arm Assemblies
NOTE: Set the wiper arms to the auto-stop position before installation.
1. Install the wiper arms (A), the nut (B), and the caps (C).
51. Windshield Wiper Arm - Adjustment
1. Adjust the windshield wiper arms. Adjustments
52. Fuel Fill Cap
1. Install the fuel fill cap.
53. Battery Terminal - Reconnection
NOTE: If the battery performance is abnormal, test the battery.
1. Clean the battery terminals.
2. Connect the positive cable (A) to the battery.
NOTE: Always connect the positive side first.
3. Connect the negative cable (B) to the battery.
4. Apply multipurpose grease to the terminals to prevent corrosion.
54. HDS DLC - Connection
1. Connect the HDS to the data link connector (DLC) (A) located under the driver's side of the dashboard.
2. Turn the ignition switch to ON (II).
3. Make sure the HDS communicates with the vehicle. If it does not communicate, go to the DLC circuit troubleshooting.
55. Fuel Line Leak Check
1. Turn the ignition switch to ON (II) (but do not operate the starter motor). The fuel pump runs for about 2 seconds, and fuel pressure rises. Repeat this two or three times, then make sure there are no fuel leaks.
56. Engine Oil - Replacement
1. Refill the engine with the recommended engine oil.
57. Radiator Coolant - Replacement
1. Follow the chart and pour coolant into the radiator up to the base of the filler neck.
NOTE:
* Always use Honda Long Life Antifreeze/Coolant Type 2 or Honda Extreme Cold Weather Antifreeze/Coolant Type 2. Using a non-Honda coolant can result in corrosion, causing the cooling system to malfunction or fail.
* Honda Long Life Antifreeze/Coolant Type 2 is a mixture of 50 % antifreeze and 50 % water. Honda Extreme Cold Weather Antifreeze/Coolant Type 2 is a 100% concentration coolant. Do not add water to either coolant.
* If the vehicle is regularly used in very low temperatures (under -22 °F (-30 °C)) a 60% concentration of coolant should be used.
*: When you want to winterize the coolant with the minimum amount of coolant change but the current coolant concentration in the vehicle is unknown, you must drain all coolant from the cooling system.
58. Reservoir Coolant - Replacement
1. Fill the coolant reservoir to the MAX mark (A) with Honda Long Life Antifreeze/Coolant Type 2.
59. Front Splash Shield
1. Install the front splash shield (A), then install the bolts (B) and the clips (C, D). Make sure the clips snap into place securely.
60. Right Front Wheel
1. Install the right front wheel.
61. Warm Up The Engine
Start the engine. Hold the engine speed at 3,000 rpm without load in P or N until the radiator fan comes on, then let it idle.
62. Idle Speed - Inspection
1. Check the idle speed under no load conditions: headlights, blower fan, radiator fan, audio system, and air conditioner off.
Idle speed should be:
760±50 rpm (in P or N)
2. Let the engine idle for 1 minute with high electric load (A/C switch on, temperature set to max cool, blower fan on High, and headlights on high beam).
Idle speed should be:
760±50 rpm (in P or N)
NOTE: If the idle speed is not within specification, do the PCM idle learn procedure. If the idle speed is still not within specification, go to symptom troubleshooting.
63. CKP Pattern Clear/CKP Pattern Learn
1. Select CRANK PATTERN in the ADJUSTMENT MENU with the HDS.
2. Select CRANK PATTERN CLEAR, and clear the CKP pattern.
3. Select CRANK PATTERN LEARNING with the HDS, and follow the screen prompts.
4. After learning, turn the ignition switch to LOCK (0).
5. Disconnect the HDS from the DLC.
64. Ignition Timing - Inspection
1. Jump the SCS line with the HDS.
2. Connect the timing light to the service loop (white tape).
3. Aim the light toward the pointer (A) on the cam chain case. Check the ignition timing under a no load condition (headlights, blower fan, rear window defogger, and air conditioner are turned off).
4. If the ignition timing differs from the specification, check the cam timing. If the cam timing is OK, update the PCM if it does not have the latest software, or substitute a known-good PCM, then recheck. If the system works properly, and the PCM was substituted, replace the original PCM.
5. Disconnect the HDS and the timing light.
65. Maintenance Minder Reset
1. Reset the Maintenance Minder. Description and Operation
66. Engine Oil Level - Check
1. Remove the dipstick, and wipe off the dipstick, then reinstall the dipstick.
2. Remove the dipstick.
3. Check the engine oil level. It should be between the upper mark (A) and the lower mark (B).
4. If the engine oil level is near or below the lower mark check for oil leakage, and add the engine oil to bring it to the upper mark.