Operation CHARM: Car repair manuals for everyone.

Installation




Dashboard/Steering Hanger Beam Removal and Installation

Installation

SRS components are located in this area. Review the SRS component locations Locations and the precautions and procedures Service and Repair before doing repairs or service.

1. Dashboard/Steering Hanger Beam

Special bolt tightening on passenger's side



NOTE:
* Make sure the collar bolts (A) turn easily by hand in the fixed space adjusters (B). Tighten the collar bolts by hand until they engage the fixed space adjusters before reinstalling the dashboard.
* Before reinstalling the dashboard, screw the special bolts (C) into the collar bolts, and check that they turn together. If they do not turn together, replace the special bolts.





1. Install the dashboard (A).





2. Install the bolts (A).

3. Install the caps (B).





4. Install the special bolts (A).

5. Install the caps (B).





6. Connect the connector (A).





7. Connect the connector (A).





8. Connect the connectors (A).

9. Install the bolts (B).





10. With climate control: Install the aspirator hose (A).





11. Install the bolts (A, B) under the dash.





12. Connect the connectors (A).





13. Connect the connector (A).

2. A-Pillar Corner Trim Both





1. Install both A-pillar corner trims (A).

3. Steering Column

1. Install the steering column (A).

NOTE: Do not release the lock lever until the steering column is installed. If the lock lever is released before installation, adjust the steering column after installation.






2. Loosely tighten the attaching nuts and bolts.

3. Tighten the attaching nuts and bolts to the specified torque in the sequence shown.

4. Install the wire harness clips (B) to the steering column.

5. Connect the connectors (C) to the ignition switch (D).

4. Steering Column Lower Slide Shaft - Release





1. Cut the wire (A).

5. Steering Joint - Reconnection





1. Set the rack in the straight ahead driving position.

2. Slip the lower end of the steering joint (A) onto the pinion shaft (B).

NOTE:
* Pinion shaft with center guide: Install the steering joint by aligning the center guide (C).
* Pinion shaft without center guide: Position the steering column by aligning the gap (D) within the angle.





3. Align the bolt hole (A) on the steering joint with the groove (B) around the pinion shaft.

4. Loosely install the steering joint bolt (C).

5. Be sure that the joint bolt is securely in the groove in the pinion shaft.

6. Pull on the steering joint to make sure that the steering joint is fully seated.

6. Steering Joint Bolt - Tighten





1. Tighten the steering joint bolt (A) to the specified torque.

7. Steering Joint Cover





1. Install the steering joint cover (A) in the sequence shown.

8. Combination Switch Body Assembly





1. Install the combination switch body assembly (A).

2. Tighten three screws (B) in the sequence shown.





3. Connect the connectors (A).





4. Connect the connectors (A).

5. Install the clip (B).

9. Lower Column Cover





1. Install the lower column cover (A).





2. Install the screws (A).

10. Upper Column Cover





1. Install the upper column cover (A).

11. Steering Wheel Assembly





1. Make sure the front wheels are pointing straight ahead.

2. Center the cable reel (A). Do this by first rotating the cable reel clockwise until it stops.

3. Rotate the cable reel counterclockwise about three full turns. The arrow mark (B) on the cable reel label should point straight up.





4. Position the steering wheel hub (A) so that it engages the pin (B) of the cable reel.

5. Install the steering wheel (C) on to the steering column shaft.

NOTE: Do not tap on the steering wheel or the steering column shaft when installing the steering wheel.





6. Install the steering wheel bolt (A), and tighten it to the specified torque.

7. Connect the connector (B).

8. Make sure the wire harness is routed and fastened properly.

12. Driver's Airbag









NOTE: If you are replacing a deployed driver's airbag, inspect the cable reel for heat damage. If there is any damage, replace the cable reel.

1. Place the driver's airbag (A) in the steering wheel.

2. Tighten the new TORX bolts using a TORX T30 bit.

NOTE: Make sure the clearance (B) between the steering wheel and horn pad is the specified value.





3. Connect the driver's airbag inflator connector (A) on the cable reel harness.

4. Connect the horn switch connector (B).

NOTE: After reconnecting the negative cable to the battery, make sure the horn works properly.

5. Install the access panel (C).

13. Center Console Base Bracket





1. Install the center console base bracket (A).

14. Rear Heater Joint Duct





1. Install the rear heater joint duct (A).

15. Center Console





1. Install the center console (A).





2. Connect the connector (A).





3. Install the bolts (A).

4. Install the console box mat (B).





5. Connect the connector (A).

6. Install the bolts (B).

16. Cup Holder Panel Assembly





1. Install the cup holder panel assembly (A).

17. Center Console Panel Assembly (A/T)





1. Install the center console panel (A).





2. Install the clips (A).

18. Center Console Panel Assembly (M/T)





1. Install the center console panel (A).

19. M/T Shift Lever Knob

Except K24Z7 engine





1. Except K24Z7 engine: Install the shift lever knob (A).

NOTE: Tighten the shift lever knob until the shift pattern is properly aligned.

2. Except K24Z7 engine: Connect the shift lever boot (B).

K24Z7 engine





3. K24Z7 engine: Install and turn the shift lever boot ring (A) until it reaches the bottom of the threads on the shift lever.

4. K24Z7 engine: Turn the shift lever knob (B) until the shift lever knob contacts the shift lever boot ring.

5. K24Z7 engine: Tighten the shift lever boot ring and the shift lever knob together with the shift pattern properly aligned.

6. K24Z7 engine: Connect the shift lever boot (C).

20. Glove Box - Move





1. Install the glove box (A).

21. Both Kick Panels

Driver's side





Passenger's side





1. Install both kick panels (A).

2. Install both front door opening seals (B) as needed.

22. Both Front Door Sill Trims

Driver's side





Passenger's side





1. Install both front door sill trims (A).





2. Driver's side: Install the screw (A).





3. Driver's side: Install the opener lock cylinder (A).

4. Driver's side: Install the cap (B) to the front door sill trim (C).

23. Driver's Dashboard Lower Cover





1. Install the driver's dashboard lower cover (A).

24. A-Pillar Trim Both





1. Carefully install the new upper clip (A) to the A-pillar trim (B).





2. Connect the connector (A).

3. Fit the clips into the holes in the A-pillar.

4. Lightly push the A-pillar trim (B) into place, then install the trim.

NOTE:
* Make sure the side curtain airbag is not tucked under the clips or the trim ribs.
* Do not push too hard on the A-pillar trim. If you push too hard, the clip will be damaged, and it will not hold the trim properly.
* Gently tug on the A-pillar trim to verify that all clips are securely fastened.

5. Repeat on the opposite side.

25. Front Door Opening Seal as Needed Both





1. Install front door opening seal (A).

2. Repeat on the opposite side.

26. Battery Terminal (SRS) - Reconnection





NOTE: If the battery performs abnormally, test the battery.

1. Clean the battery terminals.

2. Connect the positive cable (A) to the battery (B).

NOTE: Always connect the positive side first.

3. Connect the negative cable and battery sensor (C) to the battery.

4. Apply multipurpose grease to the terminals to prevent corrosion.

27. HDS DLC - Connection





1. Connect the HDS to the data link connector (DLC) (A) located under the driver's side of the dashboard.

2. Turn the ignition switch to ON (II).

3. Make sure the HDS communicates with the vehicle. If it does not communicate, go to the DLC circuit troubleshooting.

28. DTC - Clear

1. Clear the DTC(s) by following the screen prompts on the HDS.

2. Turn the ignition switch to LOCK (0), then wait for 10 seconds.

29. Confirm Proper SRS Operation

Turn the ignition switch to ON (II), and check that the SRS indicator comes on for about 6 seconds and then goes off.

30. VSA Sensor Neutral Position - Memorization

1. Park the vehicle on a flat and level surface, with the steering wheel in the straight ahead position.

2. Select VSA ADJUSTMENT, then select ALL SENSORS with the HDS, and follow the screen prompts.

NOTE: See the HDS Help menu for specific instructions.

31. Steering Angle Sensor Neutral Position - Clear

1. Select EPS ADJUSTMENT, then select EPS STEERING ANGLE SENSOR VALUE CLEAR and follow the screen prompts on the HDS.

NOTE: See the HDS Help menu for specific instructions.