Part Two

Connecting Rod Bearing Replacement

Installation

16. Auto Tensioner Assembly





1. Install the drive belt auto-tensioner.

17. Water Pump Pulley





1. Install the water pump pulley.

18. A/C Compressor Bracket





1. Install the A/C compressor bracket.

19. Intermediate Shaft Assembly





1. Insert the intermediate shaft (A) into the differential correctly.

NOTE: Insert the intermediate shaft carefully to prevent damaging the oil seal (B).





2. Install the crankshaft position (CKP) sensor cover (A).

20. Lower Torque Rod Bracket (M/T)





1. Install the lower torque rod bracket.

21. Lower Torque Rod Bracket (A/T)





1. Install the lower torque rod bracket.

22. Alternator





1. Install the alternator.

23. Thermostat Housing





1. Install the thermostat housing (A), using a new gasket (B) and new O-ring (C).

24. Catalytic Converter and EGR Pipe Assembly





1. Install the catalytic converter.





2. Install the EGR pipe.

25. Exhaust Chamber Cover





1. Install the exhaust chamber cover (A).

26. A/F Sensor (Sensor 1)





1. Install the A/F sensor (A).

2. Connect the connector.

27. Drive Plate Assembly





1. Install the drive plate (A) and the washer (B), and tighten the eight bolts in a crisscross pattern in at least two steps.

28. Automatic Transmission Assembly (A/T)





1. Install the automatic transmission.

29. Flywheel





1. Install the flywheel (A) on the crankshaft, and install the mounting bolts (B) finger-tight.

2. Install the ring gear holder.





3. Tighten the flywheel mounting bolts (A) in a crisscross pattern in several steps.

30. Clutch Disc





1. Temporarily install the clutch disc onto the splines of the transmission mainshaft. Make sure the clutch disc slides freely on the mainshaft.

2. Apply super high temp urea grease (P/N 08798-9002) to the splines (A) of the clutch disc (B).

NOTE: Wipe off any excess grease.

3. Install the clutch disc using the clutch alignment shaft and the remover handle.

31. Pressure Plate





1. Install the pressure plate (A) and the mounting bolts (B) finger-tight.





2. Torque the pressure plate mounting bolts (A) in a crisscross pattern.

NOTE:
* Tighten the bolts in several steps to prevent warping the diaphragm spring.
* Make sure that there is no clearance between the pressure plate and the flywheel.







3. Remove the ring gear holder.

4. Remove the clutch alignment shaft and the remover handle.

5. Make sure the diaphragm spring fingers are all the same height.

32. Manual Transmission Assembly (M/T)





1. Install the manual transmission.

33. Engine Wire Harness





1. Install the engine wire harness.

34. Intake Manifold and Throttle Body Assembly





1. Install the intake manifold and throttle body assembly (A) with new gaskets (B).

2. Tighten the bolts and nuts in a crisscross pattern in three steps, beginning with the inner bolt.





3. Install the intake manifold bracket.





4. Connect the PCV hose (A).

5. Connect the connectors (B).

6. Install the harness clamps (C).

7. Connect the water bypass hoses (D).





8. Install the heater hose clamp bracket.





9. Install the intake air duct.