Camshaft Replacement

Camshaft Replacement

Front

1. Remove the air intake duct.

2. Do the battery removal procedure.

3. Remove the battery base.

4. Drain the engine coolant Service and Repair.

5. Disconnect the radiator hoses (A).






6. Remove the EGR valve Service and Repair.

7. Remove the EGR valve stud bolts (A).






8. Remove the timing belt Timing Belt Removal.

9. Remove the front rocker arm assembly Rocker Arm Assembly Removal.

10. Remove the front camshaft pulley.

11. Remove the thrust cover (A), then remove the front camshaft (B).





12. Install the front camshaft in the reverse order of removal. Always use a new O-ring (C). Apply new engine oil to the journals and cam lobes.

13. Apply new engine oil to the threads of the camshaft pulley mounting bolt, then install the front camshaft pulley.

14. Install the front rocker arm assembly, then tighten the mounting bolts.

15. Install the timing belt Timing Belt Installation.

16. Adjust the valve clearance Adjustments.

17. Install the EGR valve stud bolts, then install the EGR valve Service and Repair.

18. Connect the radiator hoses.

19. Install the battery base.

20. Do the battery installation procedure.

21. Install the air intake duct.

22. Fill the radiator with engine coolant, and bleed the air from the cooling system Service and Repair.

23. Do the CKP pattern clear/CKP pattern lean procedure.

Rear

1. Relieve the fuel pressure Service and Repair.

2. Drain the engine coolant Service and Repair.

3. Remove the intake air duct.

4. Remove the air cleaner Service and Repair.

5. Remove the quick-connect fitting cover (A), then disconnect the fuel feed hose (B) Fuel Line/Quick-Connect Fitting Removal.






6. Disconnect the heater hoses (A) and the EVAP canister hose (B), then remove the purge joint bracket (C).






7. Remove the timing belt Timing Belt Removal.

8. Remove the rear rocker arm assembly.

9. Remove the rear camshaft pulley.

10. Remove the thrust cover (A), then remove the rear camshaft (B).





11. Install the rear camshaft in the reverse order of removal. Always use a new O-ring (C). Apply new engine oil to the journals and the cam lobes.

12. Apply new engine oil to the threads of the camshaft pulley mounting bolt, then install the rear camshaft pulley.

13. Install the rear rocker arm assembly, then tighten the mounting bolts.

14. Install the timing belt Timing Belt Installation.

15. Adjust the valve clearance Adjustments.

16. Install the heater hoses and the purge joint bracket.

17. Connect the fuel feed hose Fuel Line/Quick-Connect Fitting Installation, then install the quick-connect fitting cover.

18. Install the air cleaner Service and Repair.

19. Install the intake air duct.

20. Inspect for fuel leaks. Turn the ignition switch to ON (II) (do not operate the starter) so the fuel pump runs for about 2 seconds and pressurizes the fuel line. Repeat this operation three times, then check for fuel leakage at any point in the fuel line.

21. Fill the radiator with engine coolant, and bleed the air from the cooling system Service and Repair.

22. Do the CKP pattern clear/CKP pattern learn procedure.