Remanufactured A/T- Program/Cooler Flushing: Overview

GROUP: TRANSAXLE

NUMBER: 98-40-005

DATE: AUGUST, 1998

Model: ALL

Subject
REMANUFACTURED AUTOMATIC TRANSAXLE (ATM) PROGRAM

THIS TSB HAS BEEN REVISED TO DESCRIBE A NEW FLUSHING PROCEDURE FOR THE ATM OIL COOLER.

DESCRIPTION:

The Remanufactured Automatic Transaxle Program has been updated. Warranty policy allows for in-dealership repairs/replacements of the following components:

^ Axle seal (leaks)

^ End clutch assembly

^ Front pump seal, 0-ring and gaskets

^ Kickdown servo

^ Oil pan (leaks)

^ Oil temperature sensor

^ Pulse generator

^ TCM and/or wiring

^ Solenoids

However, if an internal ATM mechanical condition is diagnosed, remove and replace the ATM with a remanufactured unit. No internal disassembly of the ATM should be performed. ATM internal overhauls require DPSM prior approval/authorization.

Note:
Second and subsequent remanufactured ATM replacements on the same VIN will require Regional/Technical Assistance Line approval/authorization prior to performance of repair, and DPSM approval/authorization for claim payment.

TRAINING:

Automatic Transaxle Troubleshooting and Certification Course (# 451300) provides detailed instructions on how to properly diagnose, and when to repair or replace, an ATM. Regional approval is necessary when installing remanufactured units if your dealership does not currently employ a technician who has attended this course.

AFFECTED MODELS:

This program applies to all models except 1986 Excels.

SPECIAL SERVICE TOOLS:

Your dealership must have on hand the following Special Service Tools/supplies:

- Hyundai Transmission Cooler Flush (aerosol), P/N 00235-18100

- Hyundai Automatic Transaxle Tester (Kent-Moore # J39853)

- HDS

- HDS Scan Tool (Kent-Moore # J41490)

- HDS Trans-Tech Module