Introduction
EXPLANATION OF CONTENTSMaintenance and Servicing Procedures
1. A diagram of the component parts is provided near the front of each section in order to give the reader a better understanding of the installed condition of component parts.
2. The numbers provided within the diagram indicate the sequence for maintenance and servicing procedures; the symbol N indicates a non-reusable part; the tightening torque is provided where applicable.
Disassembly
The part designation number corresponds to the number in the illustration to indicate disassembly steps.
Reassembly
Reassembly is possible in reverse order of disassembly steps.
TRANSAXLE MODEL TABLE
SPECIAL TOOL NOTE
Please refer to the special tool cross reference chart, for a cross reference from the special tool number that is available in your market. Refer to Tools and Equipment.
FORM-IN-PLACE GASKET
The parts assembled with the form-in-place gasket (FIPG) can be easily disassembled without use of a special method. In sone cases, however, the sealant between the joined surfaces may have to be broken by lightly striking with a mallet or similar tool. A flat gasket scraper may be lightly hammered in between the joined surfaces. In this case, however, care must be taken to prevent damage to the joined surfaces.
Surface Preparation
Thoroughly remove all substances deposited on the gasket application surfaces, using a gasket scraper or wire brush. Check to insure that the surfaces to which the FIPG is to be applied is flat. Make sure that there are no oils, greases and foreign substances deposited on the application surfaces. Do not forget to remove the old sealant remained in the bolt holes.
EXPLANATION OF END PLAY ADJUSTMENT
T: 1) Indicates tightening of - (minus) direction of endplay
2) It means that this end play can't be seen (tightening condition)
3) For example:
0.05 T is the condition of endplay which receive - (minus) force pressure to - (minus) 0.05 mm
4) You can adjust this minus condition of end play using thicker spacer or snap ring
5) However this end play can't be measured by gauge
L: 1) Indicates loosening of + (plus) direction of end play (normal end play)
2) It means that this end play can be seen which have allowances
3) For example:
0.05 L is the condition of end play which have allowance up to 0.05 mm (normal end play)
NOTE: When repairing transaxle, generally you should use spacer or snap ring to meet specification. Because of wearing of spacer or snap ring, end play might be bigger.
SERVICE TIP
- The choice of standard snap ring. (spacer)
Example: Output shaft rear bearing end play
The value of end play measured by solder thickness is 1.5 mm, please refer to following method for choosing the standard spacer.
1) Standard value of end play (mm) : 0.05 T - 0.10 T (mm)
2) The range of correct spacer : 1.5 - (-0.05) - 1.5 - (-0.10) = 1.55 - 1.6
3) From "The snap ring and spacer for adjustment" chart select a spacer that is equal to the correct spacer thickness or use the next smaller spacer in the chart. Refer to Application and ID.
4) The types of spacer for adjustment of output shaft rear bearing end play. Refer to Application and ID.
5) You should choose the spacer of 1.58 mm or 1.55 mm for adjustment of output shaft rear bearing end play.