Disassembly and Reassembly

DISASSEMBLY





1. Remove the coupling flange mounting nut.





2. Remove the flange spacer.





3. Remove the coupling flange oil seal.





4. Using a general tool, 3-way puller, remove the flange assembly.





5. Remove the flange oil seal using special tool (0943233200).





6. Remove the coupling case assembly.





1. Remove the coupling case oil seal

NOTE: Insert the (-) driver between the oil seal and the clutch housing, then remove the oil seal

2. Remove the snap ring.








3. Remove the Electric Magnetic clutch mounting nuts (SEA).





7. Remove the wave spring for fixing the back plate and the secondary clutch assembly.





8. Remove the snap ring.





9. After removing the oil seal, remove the snap ring.





10. Remove the back plate and the secondary clutch assembly simultaneously using special tool (09478-26100).





1. Separate the back plate from the input shaft.





2. Remove the plates (10EA) and the discs (10EA).





3. Remove the armature.





4. Remove the input shaft.





11. Remove the steel balls (SEA) on the base cam.





12. Remove the base cam.





13. Remove the thrust washer.





14. Remove the thrust race.





15. Remove the snap ring.





16. Remove the clutch of the primary clutch.





17. Remove the plate of the primary clutch.

NOTE: Additionally remove each PEA discs and plates alternately.

REASSEMBLY





1. When reassembling the back plate oil seal, reassemble it using a suitable tool.





2. In case of the coupling case oil seal, too, reassemble it using a suitable tool.





3. When reassembling the 4WD coupling assembly and the flange, too, reassemble them using a suitable tool.





4. Install the flange oil seal using special tool.