System Specifications

Cylinder Head Assembly & Valves:

Cylinder Head Assembly

Camshaft
Drive mechanism Cogged type belt

Cam height
Intake
Specification 43.95 - 44.15 mm (1.7303 - 1.7382 in.)
Limit 43.45 mm (1.7106 in.)
Exhaust
Specification 43.95 - 44.15 mm (1.7303 - 1.7382 in.)
Limit 43.45 mm (1.7106 in.)

Journal diameter
Specification 25.964 - 25.980 mm (1.0222 - 1.0228 in.)
Limit 25.914 mm (1.0202 in.)

Bearing oil clearance
Specification 0.02 - 0.061 mm (0.0007 - 0.0024 in.)
Limit 0.1 (0.0039 in.)

End play 0.1 - 0.15 mm (0.0039 - 0.0059 in.)

Cylinder head
Flatness of cylinder head surface
Specification Max. 0.03 mm (0.0012 in.)
Limit 0.05 mm (0.0020 in.)

Flatness of manifold mounting surface
Intake
Specification Max. 0.15 mm (0.0059 in.)
Limit 0.15 mm (0.0059 in.)
Exhaust
Specification Max. 0.15 mm (0.0059 in.)
Limit 0.15 mm (0.0059 in.)

Valve Seat Ring Oversizes:

Valve Guide Oversizes:

Valve guide hole diameter
0.05 (0.002) O.S. 11.05 - 11.068 mm (0.435 - 0.436 in.)
0.25 (0.010) O.S. 11.25 - 11.268 mm (0.443 - 0.444 in.)
0.50 (0.020) O.S. 11.50 - 11.518 mm (0.453 - 0.453 in.)

Intake valve seat ring hole diameter
0.3 (0.012) O.S. 33.300 - 33.325 mm (1.311 - 1.312 in.)
Exhaust valve seat ring hole diameter
0.3 (0.012) O.S. 28.600 - 28.625 mm (1.126 - 1.127 in.)

Valve
Overall length
Intake 96.1 mm (3.783 in.)
Exhaust 97.15 mm (3.825 in.)

Stem diameter
Intake 5.965 - 5.98 mm (0.235 - 0.2354 in.)
Exhaust 5.95 - 5.965 mm (0.234 - 0.235 in.)

Face angle 45.0 - 45.5°

Margin
Intake
Specification 1.0 mm (0.0394 in.)
Limit 0.5 mm (0.0197 in.)
Exhaust
Specification 1.3 mm (0.0512 in.)
Limit 0.8 mm (0.0315 in.)

Clearance (stem-to-guide)
Intake
Specification 0.02-0.05 mm (0.0008-0.0020 in.)
Limit 0.10 mm (0.0039 in.)
Exhaust
Specification 0.035-0.065 mm (0.0014-0.0026 in.)
Limit 0.15 mm (0.0059 in.)

Valve spring
Free height
Specification 42.5 mm (1.6732 in.)
Limit 41.5 mm (1.6339 in.)
Load
Specification 21.9 kg/ 35 mm (48.4 lb/1.3780 in.)
Limit 21.9 kg/ 34 mm (48.4 lb/ 1.3386 in.)

Out of squareness
Specification Max 1.5°
Limit Max 3°




TIGHTENING TORQUE
Camshaft sprocket bolt 90 - 110 Nm (65 - 80 ft. lbs.)

Cylinder Head Bolt Sequence:

Cylinder head cover bolt 5 - 6 Nm (3.6 - 4.3 ft. lbs.)

1 ) Tighten all bolts temporarily to half of the specified torque in the sequence 1.2.3.4.5.6.7.8
2) Retighten all bolts to the specified torque.



Cylinder head bolt (Cold engine)
25 Nm + (58 - 62°) + (43 - 47°)
18 ft. lbs. + (58 - 62°) + (43 - 47°)

Air intake surge tank to intake manifold (bolt) 15 - 20 Nm (11 - 14 ft. lbs.)

Air intake surge tank to intake manifold (nut) 15 - 20 Nm (11 - 14 ft. lbs.)

Intake manifold to cylinder head 19 - 21 Nm (14 - 15 ft. lbs.)

Heat protector to exhaust manifold 12 - 15 Nm (9 - 11 ft. lbs.)

Exhaust manifold to cylinder head (self locking nut) 25 - 30 Nm (18 - 22 ft. lbs.)

Oxygen sensor to exhaust manifold 40 - 50 Nm (29 - 36 ft. lbs.)

Front exhaust pipe to exhaust manifold nut 30 - 40 Nm (22 - 29 ft. lbs.)

Fuel hose clamp to rear cylinder head assembly 12 - 15 Nm (9 - 11 ft. lbs.)

Throttle body to surge tank bolt 15 - 20 Nm (11 - 14 ft. lbs.)