Cylinder Block Assembly: Specifications
Cylinder BlockCylinder bore 82.00 - 82.03 mm (3.2283 - 3.2295 inch)
Out-of-round and taper of cylinder bore Less than 0.01 mm (0.0004 inch)
Clearance with piston 0.02 - 0.04 mm (0.0008 - 0.0016 inch)
(To set limits to new parts)
Crankshaft
Pin O.D. 45 mm (1.77 inch)
Journal O.D. 57 mm (2.244 inch)
Bend 0.03 mm (0.0012 inch) or less
Out-of-round, taper of journal and pin 0.01 mm (0.0004 inch) or less
Limit 0.030 mm (0.0012 inch)
End play 0.06 - 0.260 mm (0.0023 - 0.010 inch)
Undersize rework dimension of pin
0.25 mm (0.010 inch) 44.725 - 44.740 mm (1.7608 - 1.7614 inch)
0.50 mm (0.020 inch) 44.475 - 44.490 mm (1.7509 - 1.7516 inch)
0.75 mm (0.030 inch) 44.225 - 44.240 mm (1.7411 - 1.7417 inch)
Undersize rework dimension of journal
0.25 mm (0.010 inch) 56.727 - 56.742 mm (2.2333 - 2.2339 inch)
0.50 mm (0.020 inch) 56.477 - 56.492 mm (2.2235 - 2.2240 inch)
0.75 mm (0.030 inch) 56.227 - 56.242 mm (2.2136 - 2.2142 inch)
Crankshaft bearing
Oil clearance 0.028 - 0.046 mm (0.0011 - 0.0018 inch)
Flywheel
Runout 0.1 mm (0.0039 inch)
Limit 0.1 3 mm (0.0051 inch)
Cooling method Water-cooled, pressurized. Forced circulation with electrical fan
Main Bearing Cap
NOTE:
^ The main bearing cap bolts are tightened in 2 progressive steps.
^ If any of the bearing cap bolts in broken or deformed, replace it.
Main Bearing Cap
Install and uniformly tighten the 10 bearing cap bolts(A), in several passes, in the sequence shown.
Retighten the bearing cap bolts by (60° - 65°) in the numerical order shown.
Connecting rod
Bend 0.05 mm (0.0020 inch) or less
Twist 0.1 mm (0.004 inch) or less
Limit 0.4 mm (0.0157 inch)
Connecting rod big end to crankshaft side clearance 0.100 - 0.250 mm (0.0039 - 0.010 inch)
Connecting rod bearing
Oil clearance (To seat limits to new parts) 0.024 - 0.042 mm (0.0009 - 0.0016 inch)
Undersize 0.25, 0.50, 0.75 mm (0.01, 0.02, 0.03 inch)
Piston
O.D (To set limits to new parts) 81.97 - 82.00 mm (3.2271 - 3.2283 inch)
Service oversize 0.25, 0.50 mm (0.010, 0.020 inch) oversize
Piston ring
Side clearance
No. 1 0.04 - 0.08 mm (0.0015 - 0.0031 inch)
Limit 0.1 mm (0.004 inch)
No. 2 0.03 - 0.07 mm (0.0012 - 0.0027 inch)
End gap
No. 1 0.23 - 0.38 mm (0.0090 - 0.0149 inch)
Limit 1 mm (0.039 inch)
No.2 0.33 - 0.48 mm (0.0130 - 0.0189 inch)
Limit 1 mm (0.039 inch)
Oil ring side rail 0.20 - 0.60 mm (0.0078 - 0.0236 inch)
Limit1 mm (0.039 inch)
Service oversize 0.25, 0.50 mm (0.010, 0.020 inch) oversize
Crankshaft Pulley
Crankshaft pulley bolt 170 - 180Nm (1700 - 1800 kgf-cm, 125 - 133 ft. lbs.)