Disassembly

COUPLING ASSEMBLY





COMPONENTS

DISASSEMBLY





1. Remove the coupling (A) flange (B) mounting nut (C)





2. Remove the flange spacer (A).





3. Remove the coupling flange oil seal (A).





4. Using a general tool, 3-way puller (A), remove the flange assembly (B) from the coupling (C).





5. Remove the flange oil seal (A) using special tool (09432-33200).





6. Remove the coupling case assembly (A).
1) Remove the coupling case oil seal (A)





NOTE: Insert the (-) driver between the oil seal and the clutch housing, then remove the oil seal

2) Remove the snap ring.








3) Remove the Electric Magnetic clutch mounting nuts (A-3EA).





7. Remove the wave spring (B) for fixing the back plate (A) and the secondary clutch assembly.





8. Remove the snap ring (A).





9. After removing the oil seal, remove the snap ring (A).





10. Remove the back plate and the secondary clutch (A) assembly simultaneously using special tool (09478-26100).





1) Separate the back plate (A) from the input shaft.





2) Remove the plates (A-10EA) and the discs (B-10EA).





3) Remove the armature (A).





4) Remove the input shaft (A).





11. Remove the steel balls (A-6EA) on the base cam.





12. Remove the base cam (A).





13. Remove the thrust washer (A).





14. Remove the thrust race.





15. Remove the snap ring (A).





16. Remove the disk (A) of the primary clutch.





17. Remove the plate (A) of the primary clutch.

NOTE: Additionally remove each 2EA discs and plates alternately.