Transfer Case Disassembly
TRANSFER CASEDISASSEMBLY
1. Drain the transfer oil through drain plug hole.
2. Remove the pinion assembly mounting bolts (6EA) and then remove the pinion assembly (A).
NOTE: This assembly can be removed with a propeller shaft assembly in "REMOVAL" step.
3. Remove the transfer cover (A) with the inner drive shaft (B) assembly.
4. Remove the transfer drive gear assembly (A) from the transfer housing.
5. Remove the hypoid gear shaft assembly (A) from the transfer housing.
6. Remove the oil seal (A) (transfer drive gear left hand side).
NOTE: When reassembling the transfer, be sure to always replace the oil seal with new part.
7. Using a sliding hammer, remove the taper roller bearing outer races (A) from the transfer cover (B) and housing (C).
8. Using the SST (09455-32200), remove the oil seal (A) from the transfer cover.
NOTE: When reassembling the transfer, be sure to always replace the oil seal with new part.
9. Remove the snap ring (A) from the transfer cover.
10. Remove the inner drive shaft assembly (A) from the transfer cover (B) by hammering.
11. Using a sliding hammer (A), remove the other taper roller bearing outer race (B) from the transfer cover.