System Specifications
Cylinder blockCylinder bore 86.7 mm (3.4134 inch)
Flatness of gasket surface Maximum 0.03 mm (0.0012 inch)
Limit 0.05 mm (0.002 inch)
Out-of-round of cylinder bore Maximum 0.02 mm (0.0008 inch)
Clearance (Piston-to-cylinder) 0.01 - 0.03 mm (0.0004 - 0.0012 inch)
Crankshaft
Journal O.D. 61.982 - 62.000 mm (2.4402 - 2.4409 inch)
Pin O.D. 47.982 - 48.000 mm (1.8891 - 1.8898 inch)
Out-of-round, taper of journal and pin Maximum 0.003 mm (0.0012 inch)
Taper of journal and pin Maximum 0.005 mm (0.00020 inch)
End play 0.070 - 0.250 mm (0.0028 - 0.0098 inch)
Limit 0.4 mm (0.016 inch)
Main bearing clearance 0.004 - 0.022 mm (0.0002 - 0.0009 inch)
Limit 0.1 mm (0.004 inch)
Main bearing Cap
Install and uniformly tighten the 16 bearing cap bolts, in several passes, in the sequence shown.
Tightening torque
M8 (A) 13 - 19 Nm (130 - 190 kgf-cm, 10 - 14 ft. lbs.)
M10 (B) 27 - 33 Nm (270 - 330 kgf-cm, 19.5 - 24 ft. lbs.)
Connecting rod
Piston pin installation force 2,450 - 12,225 N (250 - 1,250 kg, 551 - 2,755 lbs.)
Side clearance (big end) 0.10 - 0.25 mm (0.0039 - 0.0098 inch)
Limit 0.4 mm (0.016 inch)
Bend 0.05 mm or less/100 mm (0.0020in. or less/3.937 inch)
Bearing oil clearance 0.018 - 0.036 mm (0.0007 - 0.0014 inch)
Limit 0.1 mm (0.004 inch)
Piston
Diameter (Standard) 86.68 - 86.71 mm (3.413 - 3.414 inch)
Ring groove width
No.1 1.230 - 1.250 mm (0.0484 - 0.0492 inch)
No.2 1.220 - 1.250 mm (0.0480 - 0.0488 inch)
Oil 2.515 - 2.535 mm (0.0990 - 0.0998 inch)
Piston for service 0.25 mm (0.010 inch), 0.50 mm (0.020 inch)
Piston ring
Ring end gap
No.1 0.20 - 0.35 mm (0.0079 - 0.0138 inch)
Limit 0.8 mm (0.031 inch)
No.2 0.37 - 0.52 mm (0.0146 - 0.0205 inch)
Limit 0.8 mm (0.031 inch)
Oil ring side rail 0.2 - 0.7 mm (0.0079 - 0.0276 inch)
Limit 1.0 mm (0.039 inch)
Ring side clearance
No.1 0.04 - 0.08 mm (0.0016 - 0.0031 inch)
Limit 0.1 mm (0.004 inch)
No.2 0.03 - 0.07 mm (0.0012 - 0.0028 inch)
Limit 0.1 mm (0.004 inch)
Rings for service 0.25 mm (0.010 inch), 0.50 mm (0.020 inch)
Crankshaft pulley bolt 180 - 190 Nm (1800 - 1900 kgf-cm, 130 - 138 ft. lbs.)