Cylinder Block Assembly: Specifications

Cylinder block
Cylinder bore 96.00 - 96.03mm (3.7795 - 3.7807in.)
Flatness of gasket surface Less than 0.05mm (0.0019in.) [Less than 0.02mm (0.0008in.) / 150x150]

Piston
Piston outer diameter 95.96 - 95.99mm(3.7779 3.7791 in.)
Piston to cylinder clearance 0.03 - 0.05mm(0.0012 - 0.0020in.)
Ring groove width
No. 1 ring groove
Specification 1.22 - 1.24mm (0.0480 - 0.0488in.)
Limit 1.26mm (0.0496in.)
No. 2 ring groove
Specification 1.22 - 1.24mm (0.0480 - 0.0488in.)
Limit 1.26mm (0.0496in.)
Oil ring groove
Specification 2.01 - 2.03mm (0.0791 - 0.0799in.)
Limit 2.05mm (0.0807in.)

Piston ring
Side clearance
No. 1 ring
Specification 0.03 - 0.07mm (0.0012 - 0.0027in.)
Limit 0.1mm (0.004in.)
No. 2 ring
Specification 0.03 - 0.07mm (0.0012 - 0.0027in.)
Limit 0.1mm (0.004in.)
Oil ring
Specification 0.06 - 0.15mm (0.0024 - 0.0059in.)
Limit 0.2mm (0.008in.)
End gap
No. 1 ring
Specification 0.17 - 0.32mm (0.0067 - 0.0126in.)
Limit 0.6mm (0.0236in.)
No. 2 ring
Specification 0.32 - 0.47mm (0.0126 - 0.0185in.)
Limit 0.7mm (0.0275in.)
Oil ring
Specification 0.20 - 0.70mm (0.0078 - 0.0275in.)
Limit 0.8mm (0.0315in.)

Connecting rod small end inner diameter 22.974 - 22.985mm (0.9045 - 0.9049in.)
Connecting rod small end hole clearance -0.032 - -0.016mm (-0.0012 - 0.0006in.)
Connecting rod

CONNECTING ROD MARK LOCATION:

DISCRIMINATION OF CONNECTING ROD:

CRANKSHAFT PIN MARK LOCATION DISCRIMINATION OF CRANKSHAFT:

DISCRIMINATION OF CRANKSHAFT:

PLACE OF IDENTIFICATION MARK (CONNECTING ROD BEARING):

DISCRIMINATION OF CONNECTING ROD BEARING:

Connecting rod big end inner diameter 58.000 - 58.018mm(2.2834 -2.2842in.)
Connecting rod bearing oil clearance 0.038 - 0.056mm (0.0015 - 0.0022in.)
Side clearance 0.1 - 0.25mm (0.0039 - 0.0098in.)

Crankshaft

DISCRIMINATION OF CYLINDER BLOCK:

CRANKSHAFT JOURNAL MARK LOCATION DISCRIMINATION OF CRANKSHAFT:

DISCRIMINATION OF CRANKSHAFT:

PLACE OF IDENTIFICATION MARK (CRANKSHAFT BEARING):

DISCRIMINATION OF CRANKSHAFT BEARING:

SELECTION:

Main journal outer diameter 68.942 - 68.960mm (2.7142 - 2.7149in.) Pin journal outer diameter 54.954 - 54.972mm (2.1635 - 2.1642in.)
Main bearing oil clearance 0.022 - 0.040mm (0.0008 - 0.0016in.)
End play 0.10 - 0.28mm (0.0039 - 0.0110in.)

Crankshaft pulley bolt 284.2 - 303.8 Nm (29.0 - 31.0 kgf.m, 209.76 - 224.22 lb-ft)