Cylinder Block Assembly: Specifications
Cylinder BlockCylinder bore 86.7mm (3.4134in.)
Flatness of gasket surface Max. 0.03mm (0.0012in.) 0.05mm (0.002in.)
Out-of-round of cylinder bore Max. 0.02mm (0.0008in.)
Flatness of cylinder block gasket surface
Standard: Less than 0.03 mm (0.0012 in.)
Limit : 0.05 mm (0.0020 in.)
Piston
Diameter (Standard) 86.68 - 86.71mm (3.413 - 3.414in.)
Clearance (Piston-to-cylinder) 0.01 - 0.03mm (0.0004 - 0.0012in.)
Ring groove width
No.1 1.230 - 1.250mm (0.0484 - 0.0492in.)
No.2 1.220 - 1.250mm (0.0480 - 0.0488in.)
Oil 2.515 - 2.535mm (0.0990 - 0.0998in.)
Piston for service 0.25mm (0.010in.), 0.50mm (0.020in.)
Piston ring
Number of rings per piston 3
Compression ring 2
Oil ring 1
Compression ring type
No.1 Inner bevel type
No.2 Taper type
Oil ring type 3-piece type
Ring end gap
No.1 0.20 - 0.35mm (0.0079 - 0.0138in.) 0.8mm (0.031 in.)
No.2 0.37 - 0.52mm (0.0146 - 0.0205in.) 0.8mm (0.031 in.)
Oil ring side rail 0.2 - 0.7mm (0.0079 - 0.0276in.) 1.0mm (0.039in.)
Ring side clearance
No.1 0.04 - 0.08mm (0.0016 - 0.0031in.) 0.1mm (0.004in.)
No.2 0.03 - 0.07mm (0.0012 - 0.0028in.) 0.1mm (0.004in.)
Rings for service 0.25mm (0.010in.), 0.50mm (0.020in.)
Connecting rod
Piston pin installation force 2,450 - 12,225N (250 - 1,250kg, 551 - 2,755lb) 0.4mm (0.016in.)
Side clearance (big end) 0.10 - 0.25mm (0.0039 - 0.0098in.)
Bend 005mm or less/100mm (0.0020in. or less/3.937in.)
Bearing oil clearance 0.018 - 0.036mm (0.0007 - 0.0014in.) 0.1mm (0.004in.)
Crankshaft
Journal O.D. 61.982 - 62.000mm (2.4402 - 2.4409in.)
Pin O.D. 47.982 - 48.000mm (1.8891 - 1.8898in.)
Out-of-round, taper of journal and pin Max. 0.003mm (0.0012in.)
Taper of journal and pin Max. 0.005mm (0.00020in.)
End play 0.070 - 0.250mm (0.0028 - 0.0098in.) 0.4mm (0.016in.)
Main bearing oil clearance 0.004 - 0.022mm (0.0002 - 0.0009in.) 0.1mm (0.004in.)
Main bearing cap bolt
M10 27-33 Nm + (90 degrees-94 degrees) (2.7-3.3 kgf.m, + (90 degrees-95 degrees) 19.5-24 lb-ft + (90 degrees-94 degrees))
M8 13-19 Nm + (90 degrees-94 degrees) (1.3-1.9 kgf.m, + (90 degrees-95 degrees) 10-14 lb-ft + (90 degrees-94 degrees))
Connecting rod bolt 16-20 Nm + (90 degrees-94 degrees) (1.6-2.0 kgf.m, + (90 degrees -94 degrees) 12-15 lb-ft + (90 degrees-94 degrees))
Crankshaft pulley bolt 180-190 Nm (18-19 kgf.m, 130-138 lb-ft)