Overhaul

Disassembly

1. If the front bearing needs replacing, remove the pulley(A) lock nut(C) with an impact wrench(B).








2. Remove the generator cover(A) after removing the three nuts(B).




3. Remove the brush holder(A).




4. Remove the four screws, the rectifier(B) and the rubber seal(C).




5. Remove the four nuts(A) and insulators(B).








6. Remvoe the rear bracket assembly(A) and washer(B).




7. Remove the rotor(A) fron the stator and front frame assembly(B).






Reassembly

NOTE:
Becareful not to get any grease or oil on the slip rings.

1. Insert the rotor(A) in the stator and front frame assembly(B).




2. Install the washer(B) and the rear bracket assembly(A)




3. Tighten the four nuts and insulators(B).








4. Install the rectifier(B) and the rubber seal(C) by tightening the four screws(A),




5. Install the brush holder(A).




6. Install the generator cover(A) by tightening the three nuts(B).




7. Install the pulley lock nut with an impact wrench.