Operation CHARM: Car repair manuals for everyone.

Repair Procedures





Removal

1. Remove the lower crash pad.




2. Disconnect the stop lamp switch (A) connector.




3. Remove the snap pin (A) and joint pin (B).




4. Remove the brake pedal member assembly mounting nuts and then remove the brake pedal assembly.

Tightening torque
: 16.7 - 25.5 Nm (1.7 - 2.6 kgf.m, 12.3 - 18.8 lb-ft)





Brake Pedal Height and free Play Adjustment

1. Disconnect the stop lamp switch (A) connector and loosen the stop lamp switch lock nut.




2. Adjust the brake pedal height (A) as illustration below.

Pedal height :214 mm (8.43 in)




3. Adjust the stop lamp switch clearance and brake pedal free play.

Stop lamp clearance :1 - 2 mm (0.04 - 0.08 in)
Pedal free play :3.0 - 8.0 mm (0.12 - 0.31)





NOTE:
Adjust the brake pedal free play using the stop lamp switch lock nut.

Installation

1. Installation is the reverse of removal.

CAUTION:
- Before installing the pin, apply the grease to the joint pin.
- Use a new snap pin whenever installing.

2. Check the brake pedal operation.