Operation CHARM: Car repair manuals for everyone.

Coupling Assembly





Removal

1. Remove the 4WD coupling bolts (A-3EA) mounted to the rear propeller shaft.

Tightening torque :
49.1 - 68.7N.m (5.0 - 7.0kgf.m, 36.2 - 50.6lb-ft)




2. Using a flat tool(A), separate the propeller shaft(C) from 4WD coupling(B).








3. Remove the rear axle (B-Differential carrier) bolts mounted to the 4WD coupling(A) by a socket(C).

Tightening torque :
58.9 - 63.8N.m (6.0 - 6.5kgf.m, 43.4 - 47.0lb-ft)




4. Remove the electric magnetic clutch connector(A).




5. Using a flat tool(A), separate the 4WD coupling assembly(B) from the rear differential carrier(C).




6. Remove the 4WD coupling assembly(A).






Installation

1. Installation is the reverse of removal.

NOTE:

- Be careful not to damage the O-ring (A). If the O-ring take damage, replace new one.
- Smear involute splines (B) all covering with molybdenum type high pressure grease.

KLUBER MICROLUBE GNY202 OR EQUIVALENT