Clutch: Testing and Inspection

Service Adjustment Procedure

Clutch Pedal And Ignition Lock Switch

NOTE:
- Inspect a ignition lock switch.
- Remove the driver's seat mat to adjust a clutch pedal.
- No gap between a clutch master cylinder pistion and push rod can cause clutch slip.

1. Loosen and draw out the bolt until it is off the pedal surface.
2. Push and pull a clutch master cylinder push rod to satisfy the specification below.

Specification:
Clutch pedal stroke : 147 - 153 mm (5.7874 - 6.0236 in.)
Clutch pedal free play : 6 - 13 mm (0.2362 - 0.5118 in.)
Clutch pedal distance : 167 mm (6.5748 in.)

3. With no pressure on a clutch pedal, tighten the bolt until it contacts on the pedal.
4. Fix the bolt with a nut.
5. Press the clutch pedal to the seat ground.
6. Adjust the ignition lock switch position with the pedal a little(3 - 5mm) raised.
7. Install the ignition lock switch firmly.

Tightening torque :
7.8 - 9.8N.m (0.8 - 1.0kgf.m, 5.8 - 7.2lb-ft)