Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

System Specifications





Cylinder Block

Piston, Piston Ring and Piston Pin





AVAILABLE PISTON





PISTON RING





PISTON PIN





Connecting Rod





Crankshaft





Available Main Bearing





UNDERSIZE

Available Connecting Rod Bearing





CONNECTING ROD BEARING





UNDERSIZE





Miscellaneous Components





BEARING CLEARANCE





Crankshaft main bearing cap
Step 1 32 to 38 Nm (3.3 to 3.9 kg-m, 24 to 28 ft. lbs.)*
Step 2 90 to 95 degrees clockwise with angle wrench.
*in several different steps.





Connecting rod cap bolts
Step 1 19 to 21 Nm (1.9 to 2.1 kg-m, 14 to 15 ft. lbs.)
Step 2 90 to 95 degrees clockwise with angle wrench.

Crankshaft pulley 39.2 to 49.0 Nm (4.0 to 5.0 kg-m, 29 to 36 ft. lbs.)