Part 2

Assembly (1)(continued)

Components - VQ35DE models:

Components - VK45DE models:

Components - VQ35DE models:

Components - VK45DE models:

Components - VQ35DE models for 2WD:

Components - VK45DE models for 2WD:

Components - AWD models:

26. Install rear extension assembly (VQ35DE models for 2WD) or adapter case assembly (AWD models) or output shaft & companion flange complement (VK45DE models for 2WD) according to the following procedures.

a. VQ35DE models for 2WD
i. Install seal rings to output shaft.

CAUTION:
^ Do not reuse seal rings.
^ Apply petroleum jelly to seal rings.

ii. Install parking gear to output shaft.

iii. Install output shaft in A/T case.

CAUTION: Be careful not to mistake front for rear because both sides looks similar. (Thinner end is front side.)

iv. Install bearing race to output shaft.

v. Apply recommended sealant (Genuine Anaerobic Liquid Gasket or equivalent.

CAUTION: Completely remove all moisture, oil and old sealant, etc. from the A/T case and rear extension assembly mounting surfaces.

vi. Install rear extension assembly to A/T case.

CAUTION: Insert the tip of parking rod between the parking pawl and the parking actuator support when assembling the rear extension assembly.

vii. Tighten rear extension assembly bolts to the specified torque. Refer to "Components".

CAUTION: Do not reuse self-sealing bolts.

b. VK45DE models for 2WD
i. Install seal rings to intermediate shaft.

CAUTION:
^ Do not reuse seal rings.
^ Apply petroleum jelly to seal rings.

ii. Install intermediate shaft in A/T case.

CAUTION: Be careful not to mistake front for rear because both sides looks similar. (Thinner end is front side.)

iii. Apply recommended sealant (Genuine Anaerobic Liquid Gasket or equivalent.

CAUTION: Completely remove all moisture, oil and old sealant, etc. from the A/T case and output shaft & companion flange complement mounting surfaces.

iv. Install output shaft & companion flange complement in A/T case.

CAUTION: Insert the tip of parking rod between the parking pawl and the parking actuator support when assembling the output shaft & companion flange complement.

v. Tighten output shaft & companion flange complement bolts (1) to the specified torque. Refer to "Components".
<-: Bolt (10)

CAUTION: Do not reuse self-sealing bolts (2).

c. AWD models
i. Install seal rings to output shaft.

CAUTION:
^ Do not reuse seal rings.
^ Apply petroleum jelly to seal rings.

ii. Install parking gear to output shaft.

iii. Install output shaft in A/T case.

CAUTION: Be careful not to mistake front for rear because both sides looks similar. (Thinner end is front side.)

iv. Install bearing race to output shaft.

v. Install gasket onto A/T case.

CAUTION:
^ Completely remove all moisture, oil and old gasket, etc. from the A/T case and adapter case assembly mounting surfaces.
^ Do not reuse gasket.

vi. Install adapter case assembly to A/T case.

CAUTION: Insert the tip of parking rod between the parking pawl and the parking actuator support when assembling the adapter case assembly.

vii. Tighten adapter case assembly bolts (1) to the specified torque. [With bracket (2)] Refer to "Components".
<-: Bolt (10)

CAUTION: Do not reuse self-sealing bolts (3).

27. Install needle bearing in drum support.

CAUTION: Apply petroleum jelly to needle bearing.

28. Install direct clutch assembly in reverse brake.

CAUTION: Make sure that drum support edge surface and direct clutch inner boss edge surface come to almost same place.

29. Install high and low reverse clutch assembly in direct clutch.

30. Using a flat-bladed screwdriver, align the drive plate.

31. Install high and low reverse clutch hub, mid sun gear assembly and rear sun gear assembly as a unit.

CAUTION: Make sure that portion "A" of high and low reverse clutch drum protrudes approximately 2 mm (0.08 inch) beyond portion "B" of rear sun gear.

32. Install needle bearing in rear carrier assembly

CAUTION: Apply petroleum jelly to needle bearing.

33. Install bearing race in rear carrier assembly

CAUTION: Apply petroleum jelly to bearing race.

34. Install rear carrier assembly in direct clutch drum.

35. Install needle bearing (rear side) to mid carrier assembly.

CAUTION: Apply petroleum jelly to needle bearing.

36. Install needle bearing (front side) to mid carrier assembly.

CAUTION: Apply petroleum jelly to needle bearing.

37. Install mid carrier assembly in rear carrier assembly.

38. Install front carrier assembly, input clutch assembly and rear internal gear as a unit.

39. Install seal rings in input clutch assembly.

CAUTION:
^ Do not reuse seal rings.
^ Apply petroleum jelly to seal rings.

40. Install band servo anchor end pin and lock nut in A/T case.

CAUTION: Do not reuse band servo anchor end pin.

41. Install brake band in A/T case.

CAUTION: Assemble it so that identification to avoid incorrect installation faces servo side.

42. Install front sun gear to front carrier assembly

CAUTION: Apply ATF to front sun gear bearing and 3rd one-way clutch end bearing.

43. Install needle bearing to front sun gear.

CAUTION: Apply petroleum jelly to needle bearing.

44. Adjust brake band tilting using a clip so that brake band contacts front sun gear drum evenly.

45. Adjust brake band.
a. Loosen lock nut.
b. Tighten band servo anchor end pin to specified torque.
Torque: 5.0 Nm (0.51 kg-m, 44 inch lbs.)
c. Back of band servo anchor end pin three turns.
d. Holding band servo anchor end pin, tighten lock nut to the specified torque. Refer to "Components".