Part 2
TRANSMISSION ASSEMBLY
Assembly(continued)
41. Install mid carrier assembly to rear carrier assembly.
42. Install front carrier assembly, input clutch assembly and rear internal gear as a unit.
43. Install seal rings to input clutch assembly.
44. Install band servo anchor end pin and lock nut to transmission case.
45. Install brake band to transmission case.
CAUTION:
Assemble it so that identification to avoid incorrect installation faces servo side.
46. Install front sun gear assembly to front carrier assembly.
CAUTION:
Apply [1][2]ATF to front sun gear bearing and 3rd one-way clutch end bearing.
47. Install needle bearing to front sun gear.
CAUTION:
Check the direction of needle bearing. Refer to Transmission Assembly.
48. Adjust brake band tilting using a clip so that brake band contacts front sun gear drum evenly.
49. Adjust brake band.
a. Loosen lock nut.
b. Tighten band servo anchor end pin to specified torque
Torque : 5.0 Nm (0.51 kg-m, 44 in-lb)
c. Back of band servo anchor end pin three turns.
d. Holding band servo anchor end pin, tighten lock nut to the specified torque.
50. Adjustment of total end play.
- Measure clearance between front sun gear and bearing race for oil pump cover.
- Select proper thickness of bearing race so that end play is within specifications.
a. Measure dimensions "K" and "L" and then calculate dimension "J".
i. Measure dimension "K".
ii. Measure dimension "L".
iii. Calculate dimension "J".
"J" : Distance between oil pump fitting surface of transmission case and needle bearing mating surface of front sun gear.
J=K�L
b. Measure dimensions "M1" and "M2" and then calculate dimension "M".
i. Place bearing race and needle bearing on oil pump assembly.
ii. Measure dimension "M1".
iii. Measure dimension "M2".
iv. Calculate dimension "M".
"M" : Distance between transmission case fitting surface of oil pump and needle bearing on oil pump.
M = M1 - M2
c. Adjust total end play "T1".
T1 = J - M
Total end play "T1" : Refer to TM-272, "Total End
Play". Total End Play
- Select proper thickness of bearing race so that total end play is within specifications.
Bearing races : Refer to TM-272, "Total End Play". Total End Play
51. Install O-ring to oil pump assembly.
52. Install bearing race to oil pump assembly.
53. Install oil pump assembly to transmission case.
CAUTION:
Apply [1][2]ATF to oil pump bearing.
54. Apply recommended sealant (Genuine RTV Silicone Sealant or equivalent. Refer to Recommended Chemical Products and Sealants.) to oil pump assembly as shown in the figure.
CAUTION:
Completely remove all moisture, oil and old sealant, etc. from the oil pump mounting bolts and oil pump mounting bolt mounting surfaces.
55. Tighten oil pump bolts to the specified torque.
CAUTION:
Apply [1][2]ATF to oil pump bushing.
56. Install O-ring to input clutch assembly.
57. Install converter housing to transmission case, and then tighten converter housing bolts (A) and self-sealing bolt (B) to the specified torque.
58. Make sure that brake band (A) does not close input speed sensor holes (B).
59. Connect TCM connector (A) and transmission range switch connector (B).
60. Install A/T assembly connector (A) to control valve with TCM.
61. Connect TCM connectors (A) and (B).
62. Install O-ring (1) to A/T assembly connector (A).
63. Install bracket (1) to A/T fluid temperature sensor 2 (2).
64. Install A/T fluid temperature sensor 2 (1) [with bracket (2)] to control valve with TCM. Tighten A/T fluid temperature sensor 2 bolt to the specified torque.
CAUTION:
Adjust bolt hole of bracket to bolt hole of control valve.
65. Install control valve with TCM to transmission case.
CAUTION:
- Make sure that input speed sensor securely installs input speed sensor holes (B).
- Hang down output speed sensor harness toward outside so as not to disturb installation of control valve with TCM.
- Adjust A/T assembly harness connector of control valve with TCM to terminal hole of transmission case.
- Assemble it so that manual valve cutout is engaged with manual plate projection.
66. Install bolts (A), (B) and (C) in control valve with TCM. Tighten bolt 1, 2 and 3 temporarily to prevent dislocation. After that tighten them in order (1 to 2 to 3), and then tighten other bolts.
Tighten control valve with TCM bolts to the specified torque.
67. Connect A/T fluid temperature sensor 2 connector (A).
68. Engage terminal cord assembly and A/T fluid temperature sensor 2 harness with terminal clips ( ).
69. Connect output speed sensor connector (A).
70. Engage output speed sensor harness with terminal clip ( ).
71. Pull down A/T assembly connector.
CAUTION:
Be careful not to damage connector.
72. Install snap ring to A/T assembly connector.
73. Install magnets (1) to oil pan.
74. Install oil pan gasket to transmission case.
CAUTION:
- Do not reuse oil pan gasket.
- Install it in the direction to align hole positions.
- Completely remove all moisture, oil and old gasket, etc. from oil pan gasket mounting surface.
75. Install oil pan (2) and clips (1) to transmission case.
CAUTION:
- Install it so that drain plug comes to the position as shown in the figure.
- Be careful not to pinch harnesses.
- Completely remove all moisture, oil and old gasket, etc. from oil pan mounting surface.
76. Tighten oil pan mounting bolts to the specified torque in numerical order shown in the figure after temporarily tightening them.
Tighten oil pan mounting bolts to the specified torque.
CAUTION:
Never reuse oil pan mounting bolts.
77. Install drain plug to oil pan. Tighten drain plug to the specified torque.
CAUTION:
Never reuse drain plug gasket.
78. Pour [1][2]ATF into torque converter.
- Approximately 2 liter (2-1/8 US qt, 1-3/4 Imp qt) of [1][2]ATF is required for a new torque converter.
- When reusing old torque converter, add the same amount of ATF as was drained.
79. Install torque converter while aligning notches of torque converter with notches of oil pump.
CAUTION:
Install torque converter while rotating it.
80. Measure dimension (A) to make sure that torque converter is in proper position.
Dimension (A) : Refer to TM-272, "Torque Converter". Torque Converter