Disassembly and Assembly

FRONT SEAT


Disassembly and Assembly


SEATBACK

Disassembly
1. Remove the seatback board.





- Remove the clips, and then pull out seatback board.
- Pull down the seatback board to release the upper pawls.
2. Remove the seat cushion outer finisher.





- Remove the clip, metal clips and pawls, and then pull out seat cushion outer finisher.
- Remove the connector clamps, and then disconnect harness connectors.
3. Remove the seat cushion outer finisher inside (front and rear).
4. Remove the seat cushion inner finisher.





Remove the metal clip and pawls, and then pull out seat cushion inner finisher.
5. Remove the seat cushion inner finisher inside (front and rear).
6. Remove the seatback trim retainer and seatback trim band from seat cushion frame.
7. Remove the seatback assembly.





- Remove the side air bag module harness (A).
- Cut the seatback duct band (1) of seat cushion under side.





- Disconnect the side support air hose joint (2).
- Disconnect the reclining motor harness connector (B).





- Disconnect the lumbar support unit harness connector (C).
- Disconnect the side support unit harness connector (D).
- Disconnect the seatback thermal electric device (TED) harness connector (E).
- Pull out harness from the seatback trim and seat cushion trim.





- Remove the seatback assembly mounting bolts (F).
8. Remove the seatback trim and seatback pad.





- Remove the headrest holder.

CAUTION:
Before installing headrest holder check its orientation.
(front/rear and right/left)





- Remove the side air bag module mounting nuts (A).
- Remove the seatback trim and seatback pad from the seatback frame.
- Remove the side air bag module.
- Remove the hog rings, and separate the seatback trim and seatback pad.
9. Remove the seatback silencer.
10. Remove the seatback side support bag and unit. (Side support model only.)





- Remove the pawls, and then remove side support bag (1).
- Remove the side support unit (2).

Assembly
Assemble in the reverse order of disassembly.

CAUTION:
Install the hog rings of seatback trim in position, and then securely connect the trim or trim cord with the pad side wire.

SEAT CUSHION

Disassembly
1. Remove the seatback board.





- Remove the clips, and then pull out seatback board.
- Pull down the seatback board to release the upper pawls.
2. Remove the seat cushion front finisher.





Remove the metal clips and pawls, pull out seat cushion front finisher.
3. Remove the seat cushion outer finisher.





- Remove the clip, metal clips and pawls, and then pull out seat cushion outer finisher.
- Remove the connector clamps, and then disconnect harness connectors.
4. Remove the seat cushion outer finisher inside (front and rear).
5. Remove the seat cushion inner finisher.





Remove the metal clip and pawls, and then pull out seat cushion inner finisher.
6. Remove the seat cushion inner finisher inside (front and rear).
7. Remove the seatback trim retainer and seatback trim band from seat cushion frame.
8. Remove the seatback assembly.





- Remove the side air bag module harness (A).
- Cut the seatback duct band (1) of seat cushion under side.





- Disconnect the side support air hose joint (2).
- Disconnect the reclining motor harness connector (B).





- Disconnect the lumbar support unit harness connector (C).
- Disconnect the side support unit harness connector (D).
- Disconnect the thermal electric device (TED) harness connector (E).
- Pull out harness from the seatback trim and seat cushion trim.





- Remove the seatback assembly mounting bolts (F).
9. Remove the seat belt buckle. Refer to Removal and Installation.
10. Remove the seat cushion pad (front). (Thigh extension model only.)





- Remove the retainer.
- Remove the seat cushion pad (front).
11. Remove the seat cushion trim and seat cushion pad.





- Remove the seat cushion trim wire (1) from the hook (2).
(Thigh extension model only.)





- Remove the clip (A). (Thigh extension model only.)
- Remove the seat cushion retainer.
- Disconnect the seat cushion heater unit harness connector.
- Remove the hog rings, and separate the seat cushion trim and seat cushion pad.
12. Remove the seat cushion side support bag. (Side support model only.)
- Remove the hose clamp.





- Remove the pawls, and then remove side support bag (1).





13. Remove the metal clips and pawl, and then pull out seat cushion outer lower finisher outside (1) and inside (2).





14. Remove the seat cushion inner lower finisher.
15. Remove the driver seat control unit (Automatic drive positioner model only). Refer to Driver Seat Control Unit.

Assembly
Assemble in the reverse order of disassembly.

CAUTION:
Install the hog rings of seat cushion trim in position, and then securely connect the trim or trim cord with the pad side wire.

CLIMATE CONTROLLED SEAT UNIT

Disassembly
1. Remove the seatback duct and seatback thermal electric device (TED).





Remove the screws (A), and then cut the band (1).
2. Remove the climate controlled seat control unit.





- Disconnect the harness connectors (A).
- Remove the climate controlled seat control unit mounting screws (B).
3. Remove the seat cushion duct, seat cushion thermal electric device (TED) and climate controlled seat blower motor.





- Disconnect the harness connectors (A).
- Remove the thermal electric device (TED) mounting screw
(B).
- Remove the climate controlled seat blower motor mounting screws (C).

Assembly
Assemble in the reverse order of disassembly.