Disassembly and Assembly

FUEL LEVEL SENSOR UNIT, FUEL FILTER AND FUEL PUMP ASSEMBLY


Disassembly and Assembly


CAUTION:
Sub fuel level sensor unit cannot be disassembled and should be replaced as a unit.

DISASSEMBLY
Remove main fuel level sensor unit as follows:





1. Disconnect harness connector (A).
- Hold connector by fingers and pull it out, because there is no stopper release tab.





2. Remove fuel level sensor unit (1) from fuel filter and fuel pump assembly (2) as follows.
a. Push in tab (A) to release the lock.
b. After fixing tabs are disengaged, slide main fuel level sensor unit out in direction shown by the arrow (B).

CAUTION:
- Be careful not to damage the fuel level sensor unit.
- Never disassemble fuel filter and fuel pump assembly.

ASSEMBLY
1. Check for damage of main fuel level sensor unit installation position on the side of fuel filter and fuel pump assembly.
2. Slide main fuel level sensor unit until it aligns to installation groove, then insert it until it stops.
- After inserting, apply force in reverse direction (removal direction) to ensure it cannot be pulled out.





3. Connect the white (A), black (B), and red (C) harnesses so that they are in the positions shown in the figure.
- Securely insert harness connector until it stops.