Assembly (2)
ASSEMBLY
Assembly (2)
1. Install O-ring to oil pump assembly.
CAUTION:
- Do not reuse O-ring.
- Apply ATF to O-ring.
2. Install bearing race to oil pump assembly.
CAUTION:
Apply petroleum jelly to bearing race.
3. Install oil pump assembly in transmission case.
CAUTION:
Apply ATF to oil pump bearing.
4. Apply recommended sealant (Genuine RTV Silicone Sealant or equivalent. Fluid Type Specifications.) to oil pump assembly as shown.
CAUTION:
Completely remove all moisture, oil, old sealant and any foreign material from the oil pump bolts and oil pump bolt mating surfaces.
5. Tighten oil pump bolts to specified torque.
Oil pump bolts : 48 Nm (4.9 kg-m, 35 ft-lb)
CAUTION:
Apply ATF to oil pump bushing.
6. Install O-ring to input clutch assembly.
CAUTION:
- Do not reuse O-ring.
- Apply ATF to O-ring.
7. Install converter housing to transmission case and tighten bolts to specified torque.
Converter housing bolt : 52 Nm (5.3 kg-m, 38 ft-lb)
Self-sealing bolt (A) : 61 Nm (6.2 kg-m, 45 ft-lb)
CAUTION:
Do not reuse self-sealing bolt (A).
8. Make sure that brake band (1) does not close input speed sensor hole (A).
9. Connect TCM connector (1) and transmission range switch connector (2).
10. Install A/T assembly harness connector to control valve with
TCM..
11. Connect TCM connectors.
12. Install O-ring to A/T assembly harness connector..
CAUTION:
- Do not reuse O-ring.
- Apply ATF to O-ring.
13. Install the A/T fluid temperature sensor 2 or plug as shown below.
a. A/T fluid temperature sensor 2 i. Install A/T fluid temperature sensor 2 to bracket.
ii. Install A/T fluid temperature sensor 2 (with bracket) to control valve with TCM and tighten bolt to specified torque.
Bracket bolt : 7.9 Nm (0.81 kg-m, 70 in-lb)
CAUTION:
Adjust bolt hole of bracket to bolt hole of control valve.
b. Plug
NOTE:
- When replacing the A/T fluid temperature sensor 2 with the plug, the A/T fluid temperature sensor 2 connector should not be connected.
- Fold the terminal clips.
i. Install new O-ring (1) in plug (2).
CAUTION:
- Do not reuse O-ring.
- Apply ATF to O-ring.
- O-ring should be free of contamination.
ii. Install plug (2) to bracket (1).
iii. Install plug (1) [with bracket (2)] to control valve with TCM and tighten bolt ( ) to specified torque.
Bracket bolt : 7.9 Nm (0.81 kg-m, 70 in-lb)
CAUTION:
Adjust bolt hole of bracket to bolt hole of control valve.
14. Install control valve with TCM in transmission case.
1 : Brake band
CAUTION:
- Make sure that input speed sensor is securely installed into input speed sensor hole (A).
- Hang down output speed sensor harness toward outside so as not to disturb installation of control valve with TCM.
- Adjust A/T assembly harness connector of control valve with TCM to terminal hole of transmission case.
- Assemble it so that manual valve cutout is engaged with manual plate projection.
15. Install bolts (A), (B) and (C) to control valve with TCM.
White Arrow : Front
16. Tighten bolt (A), (B) and (C) temporarily to prevent dislocation.
After that tighten them in order (A to B to C), and then tighten other bolts.
White Arrow : Front
17. After installing the A/T fluid temperature sensor 2, connect the A/T fluid temperature sensor 2 connector as shown below.
a. Connect A/T fluid temperature sensor 2 connector (A).
b. Securely fasten terminal cord assembly and A/T fluid temperature sensor 2 harness with terminal clips.
18. Connect output speed sensor connector (1).
19. Securely fasten output speed sensor harness with terminal clip
( ).
20. Pull down A/T assembly harness connector.
CAUTION:
Do not damage connector.
21. Install snap ring to A/T assembly harness connector.
22. Install magnets in oil pan.
23. Install oil pan to transmission case. Service and Repair.
24. Install torque converter.
a. Pour ATF into torque converter.
NOTE:
- Approximately 2 liters (2-1/8 US qt. 1-3/4 Imp qt) of fluid is required for a new torque converter.
- When reusing old torque converter, add the same amount of fluid as was drained.
b. Install torque converter while aligning notches of torque converter with notches of oil pump.
CAUTION:
Install torque converter while rotating it.
c. Measure distance "A" to make sure that torque converter is in proper position.
Distance "A" : 24.0 mm (0.94 in)