Operation CHARM: Car repair manuals for everyone.

Assembly





FRONT CARRIER, INPUT CLUTCH, REAR INTERNAL GEAR


Assembly






1. Install input clutch drive plates, input clutch driven plates, and input clutch retaining plate in input clutch drum. (Type 1)

1 : Snap ring
2 : Retaining plate
3 : Drive plate (six pieces)
4 : Driven plate (six pieces)


CAUTION:
Check order of plates.





2. Install input clutch dish plate, input clutch drive plates, input clutch driven plates, and input clutch retaining plate in input clutch drum. (Type 2)

1 : Snap ring
2 : Retaining plate
3 : Drive plate (six pieces)
4 : Driven plate (six pieces)
5 : Dish plate


CAUTION:
Check order of plates.





3. Install snap ring in input clutch drum using a flat-bladed screwdriver.

CAUTION:
- Be careful not to scratch input clutch drum and input clutch retaining plate.
- Be careful not to damage snap ring.





4. Install needle bearing in input clutch assembly.

CAUTION:
Check the direction of needle bearing. Oil Channel Location Of Needle Bearings And Bearing Races, "Location of Needle Bearings and Bearing Races".





5. Install O-ring (1) and seal rings (2) in input clutch assembly.





6. Install snap ring (1) to front carrier assembly.

CAUTION:
Be careful not to expand snap ring excessively.





7. Compress snap ring (1) using flat-bladed screwdrivers (A).

CAUTION:
- Be careful not to scratch rear internal gear.
- Be careful not to damage snap ring.
8. Install front carrier assembly and input clutch assembly to rear internal gear.





9. Install needle bearing (1) to front carrier assembly.

CAUTION:
Check the direction of needle bearing. Oil Channel Location Of Needle Bearings And Bearing Races, "Location of Needle Bearings and Bearing Races".