Part 1

TRANSMISSION ASSEMBLY


Assembly






1. As shown in the figure, use a drift [22 mm (0.87 in) dia. commercial service tool] to drive manual shaft oil seals into the transmission case until it is flush.

CAUTION:
- Never reuse manual shaft oil seals.
- Apply ATF to manual shaft oil seals.





2. Install detent spring to transmission case. Tighten detent spring bolt to the specified torque.

Black Arrow :Bolt






3. Install manual shaft to transmission case.





4. Install parking rod (1) to manual plate (2).





5. Install manual plate (with parking rod) to manual shaft.





6. Install retaining pin (1) into the manual plate and manual shaft.
a. Fit pinhole of the manual plate to pinhole of the manual shaft with a pin punch.
b. Use a hammer to tap the retaining pin into the manual plate.

A : Approx. 2 mm (0.08 in)

CAUTION:
Drive retaining pin to 2�0.5 mm (0.08�0.020 in) over the manual plate.





7. Install retaining pin into the transmission case and manual shaft.
a. Fit pinhole of the transmission case to pinhole of the manual shaft with a pin punch.
b. Use a hammer to tap the retaining pin into the transmission case.

CAUTION:
Drive retaining pin to 5�1 mm (0.20�0.04 in) over the transmission case.





8. Install D-rings in reverse brake piston.





9. Install reverse brake piston in transmission case.





10. Install needle bearing to drum support edge surface.

CAUTION:
Check the direction of needle bearing. Oil Channel Location Of Needle Bearings And Bearing Races, "Location of Needle Bearings and Bearing Races".





11. Install seal rings to drum support.





12. Install reverse brake spring retainer and reverse brake return spring in transmission case.
13. Set the clutch spring compressor [SST: KV31102400 (J-34285 and J-34285-87)] (A) on reverse brake spring retainer and install snap ring (fixing spring retainer) (1) in transmission case while compressing return spring.
CAUTION:
- Securely assemble them using a flat-bladed screwdriver so that snap ring tension is slightly weak.
- Be careful not to damage snap ring.





14. Install reverse brake drive plates, driven plates, dish plates and retaining plate in transmission case.





1 : Snap ring
2 : Retaining plate
3 : Drive plate (six pieces)
4 : Driven plate (six pieces)
5 : Dish plate
6 : Dish plate

CAUTION:
Check order of plates.
15. Assemble N-spring.
16. Install reverse brake retaining plate in transmission case.





17. Install snap ring in transmission case.





CAUTION:
Be careful not to damage snap ring.





18. Measure clearance between retaining plate and snap ring. If not within specified clearance, select proper retaining plate.

Specified clearance "A"
Standard: Refer to "Reverse Brake Clearance" Reverse Brake Clearance
Retaining plate: Refer to "Reverse Brake Clearance" Reverse Brake Clearance

ance"





19. Install needle bearing to transmission case.
CAUTION:
Check the direction of needle bearing. Oil Channel Location Of Needle Bearings And Bearing Races, "Location of Needle Bearings and Bearing Races".





20. Install output speed sensor (1) to transmission case. Tighten revolution sensor bolt to the specified torque.

Black Arrow :Bolt

CAUTION:
- Never subject it to impact by dropping or hitting it.
- Never disassemble.
- Never allow metal filings, etc. to get on the sensor's front edge magnetic area.
- Never place in an area affected by magnetism.
21. As shown in the figure, use the drift to drive rear oil seal into the rear extension (2WD) (A) or adapter case (AWD) (B) until it is flush.

1 : Drift [SST: 33400001]
2 : Drift [Commercial service tool �64 mm (2.52 in)]

CAUTION:
- Never reuse rear oil seal.
- Apply ATF to rear oil seal.





22. Install return spring (1) to parking pawl (2).





23. Install parking pawl (with return spring) and pawl shaft to rear extension (2WD) or adapter case (AWD).





24. Install parking actuator support to rear extension (2WD) or adapter case (AWD).