Part 2

TRANSMISSION ASSEMBLY

Disassembly (Continued)


CAUTION:
Never disassemble parts behind drum support. Cross-Sectional View.

23.Remove needle bearing (front side) from mid carrier assembly.





24.Remove needle bearing (rear side) from mid carrier assembly.





25.Remove bearing race from rear carrier assembly.





26.Remove needle bearing from rear carrier assembly.





27.Remove mid sun gear assembly, rear sun gear assembly, and high and low reverse clutch hub as a unit.

CAUTION:
Be careful to remove then with bearing race and needle bearing.





28.Remove high and low reverse clutch assembly from direct clutch assembly.

CAUTION:
Make sure that needle bearing is installed to the high and low reverse clutch assembly edge surface.





29.Remove direct clutch assembly from reverse brake.





30.Remove needle bearing from drum support.





31.Remove snap ring (1) from joint connector (A).





32.Push joint connector (A).

CAUTION:
Be careful not to damage connector.





33.Remove oil pan mounting bolts ().





34.Remove oil pan (2) and oil pan gasket.





35.Remove magnets (1) from oil pan.





36.Disconnect output speed sensor connector (A).

CAUTION:
Be careful not to damage connector.
37.Disengage terminal clips ().





38.Remove control valve & TCM mounting bolts and clip (1) from the control valve & TCM.










39.Remove the control valve & TCM (1) from transmission case.

CAUTION:
When removing, never with the manual valve notch and manual plate height. Remove it vertically.





40.Remove joint connector (1) from the control valve & TCM using a flat-bladed screwdriver (A).





41.Disconnect TCM connector (A).

CAUTION:
Be careful not to damage connector.
42.Remove rear extension assembly (2WD) or adapter case assembly (AWD) according to the following procedures.
a.2WD





i.Remove tightening bolts for rear extension assembly and transmission case.










ii.Tap rear extension assembly using a soft hammer.

CAUTION:
Be careful not to damage rear extension.





iii.Remove rear extension assembly from transmission case. (With needle bearing.)





iv.Remove bearing race from output shaft.





v.Remove output shaft from transmission case by rotating left/
right.





vi.Remove parking gear (1) from output shaft (2).





vii.Remove seal rings (1) from output shaft.
b.AWD





i.Remove tightening bolts for adapter case assembly and transmission case.










ii.Tap adapter case assembly using a soft hammer.

CAUTION:
Be careful not to damage adapter case.





iii.Remove adapter case assembly from transmission case. (With needle bearing)





iv.Remove bearing race from output shaft.





v.Remove output shaft from transmission case by rotating left/
right.





vi.Remove gasket from transmission case.





vii.Remove parking gear (1) from output shaft (2).





viii. Remove seal rings (1) from output shaft.





43.Remove needle bearing from transmission case.





44.Remove output speed sensor (1) from transmission case.






CAUTION:
- Never subject it to impact by dropping or hitting it.
- Never disassemble.
- Never allow metal filings, etc. to get on the sensor's front edge magnetic area.
- Never place in an area affected by magnetism.