Part 2

TRANSMISSION ASSEMBLY

38.Install needle bearing to rear carrier assembly.

CAUTION:
Check the direction of needle bearing. Location of Needle Bearings and Bearing Races.





39.Install bearing race to rear carrier assembly.

CAUTION:
Check the direction of needle bearing. Location of Needle Bearings and Bearing Races.





40.Install rear carrier assembly to direct clutch drum.





41.Install needle bearing (rear side) to mid carrier assembly.

CAUTION:
Check the direction of needle bearing. Location of Needle Bearings and Bearing Races.





42.Install needle bearing (front side) to mid carrier assembly.

CAUTION:
Check the direction of needle bearing. Location of Needle Bearings and Bearing Races.





43.Install mid carrier assembly to rear carrier assembly.





44.Install seal rings (1) to input clutch assembly.





45.Install needle bearing (1) to front carrier assembly.

CAUTION:
Check the direction of needle bearing. Location of Needle Bearings and Bearing Races.





46.Install input clutch assembly (with front carrier assembly and rear internal gear) (1) to transmission case.

CAUTION:
Check that the needle bearing (2) is securely positioned. If the needle bearing position is misaligned, adjust it to the specified position.





47.Install 1st one-way clutch (1) to front brake hub (with under drive carrier) (2).
48.Check operation of 1st one-way clutch.
a.Hold 1st one-way clutch.
b.Check front brake hub for correct locking and unlocking directions.






CAUTION:
If not shown in figure, check installation direction of 1st one-way clutch.





49.Install under drive carrier (with 1st one-way clutch) (1) to transmission case.





50.Install snap ring (1) to transmission case.

CAUTION:
Be careful not to damage snap ring.





51.Install front brake component part (retaining plates, drive plates and driven plate) to transmission case.






CAUTION:
Check order of plates.





52.Install needle bearing (1) to under drive carrier assembly.

CAUTION:
Check the direction of needle bearing. Location of Needle Bearings and Bearing Races.





53.Install under drive sun gear (1) to under drive carrier assembly.





54.Adjustment of total end play "T".
- Measure clearance between bearing race (1) and oil pump cover (2).
- Select proper thickness of bearing race so that end play is within specifications.





a.Measure dimensions "K" and "L", and calculate dimension "J".













i.Measure dimension "K" between the converter housing fitting surface of transmission case and the needle bearing mating surface of under drive sun gear.

CAUTION:
Never change the straight edge installation position before the completion of "L" measurement.





ii.Measure dimension "L" between the converter housing fitting surface of transmission case and the oil pump fitting surface of transmission case.
iii.Measure dimension "K" and "L" in at least three places, and take the average.
iv.Calculate dimension "J".









b.Measure dimensions "M1" and "M2", and calculate dimension
"M".













i.Place bearing race (1) and needle bearing (2) on oil pump assembly (3).





ii.Measure dimension "M1" between the transmission case fitting surface of oil pump and the end of oil pump.






CAUTION:
Measure dimension "M1" in at least three places, and take the average.





iii.Measure dimension "M2" between the needle bearing on oil pump and the end of oil pump.






CAUTION:
Measure dimension "M2" in at least three places, and take the average.
iv.Calculate dimension "M".










c.Adjust total end play "T".









- Select proper thickness of bearing race so that total end play is within specifications.
Bearing races: Total End Play.





55.Adjustment of front brake clearance "C".
- Measure clearance between front brake piston (1) and front brake retaining plate (2).
- Select proper thickness of front brake retaining plat so that clearance is within specifications.





a.Measure dimensions "O" and "P", and calculate dimension "N".













i.Measure dimension "O" between the converter housing fitting surface of transmission case and the front brake retaining plate.






CAUTION:
Never change the straight edge installation position before the completion of "P" measurement.





ii.Measure dimension "P" between the converter housing fitting surface of transmission case and the oil pump fitting surface of transmission case.





iii.Measure dimension "O" and "P" in at least three places, and take the average.
iv.Calculate dimension "N".









b.Measure dimensions "Q1" and "Q2", and calculate dimension
"Q".













i.Measure dimension "Q1" between the transmission case fitting surface of oil pump and the straightedge on front brake piston.






CAUTION:
Measure dimension "M2" in at least three places, and take the average.





ii.Measure dimension "Q2" of the straightedge.





iii.Calculate dimension "Q".










c.Adjust front brake clearance "C".










- Select proper thickness of retaining plate so that front brake clearance is within specifications.
Retaining plate: Front Brake Clearance.