Front Door/Fender - Ice Buildup and Damage
BULLETIN NUMBERSB96-11-L002
ISSUE DATE
FEBRUARY 1996
GROUP
BODY
RODEO (UC), PICKUP (TF), AND AMIGO (TC) ICE BUILDUP
FRONT DOOR/FENDER DAMAGE
APPLICABLE VEHICLES
Rodeo (UC), Pickup (TF), and Amigo (TC) models.
SERVICE INFORMATION
On some affected vehicles, in cold weather conditions, water can become trapped in the front fender well and freeze, forming a buildup of ice around the lower portion of the door-to-fender area. When the driver or front passenger door is opened, this ice buildup can damage the door and/or fender.
To correct the problem, replace the existing right and left fender inner liner with the appropriate new, improved fender inner liner (see "Parts Information" section of this Service Bulletin) using the procedure described in this Service Bulletin. The new fender inner liner diverts water away from the lower portion of the front door-to-fender area, so that in cold weather, this area is kept free from ice buildup.
SERVICE PROCEDURE
REMOVAL
1. Front Mud Flap (If Equipped) (Right/Left) and/or Running Board (If Equipped - Rodeo Only) (Right/Left)
^ Remove front mud flap and/or corner of running board.
2. Fender Inner Liner (Right/Left)
^ Remove in accordance with Section 2C of appropriate Workshop Manual.
INSTALLATION
1. Fender Inner Liner (Right/Left)
^ Install appropriate new fender inner liner (see "Parts Information" section) in accordance with Section 2C of appropriate Workshop Manual.
2. Front Mud Flap (If Equipped) (Right/Left) and/or Running Board (If Equipped - Rodeo Only) (Right/Left)
^ Install front mud flap and/or corner of running board.
PARTS INFORMATION
* These parts apply only to vehicles equipped with 31 X 10.5R15 or P245/70R16 tires.
FLAT RATE MANUAL INFORMATION
Use the published labor operations. If vehicle is equipped with front mud flaps and/or running boards, use appropriate add times shown.
3. Front Sill Plate (Right)
^ Lay down carpet and install right front sill plate.
4. No. 1 Cab Mounting (Right) - Nut
^ Torque 10 mm body mounting nut to 50 Nm (37 ft. lbs.)
PARTS INFORMATION
Part No. Description Quantity Required
8-94223-176-0 Washer; Body 1
Mounting
Rubber
Use the published labor operation: