Operation CHARM: Car repair manuals for everyone.

Installation

TOOLS REQUIRED
- J-26516-A Installer
- J-8092 Driver Handle
- J-24547 Pilot Aligner
- Or Equivalent

NOTE: To install, follow the removal steps in the revere order, noting the following points:





1. Flywheel assembly and crankshaft bearing:(7)
a. Clean and lubricate with grease.





b. Use the installer to install the crankshaft bearing.
- Installer: J-26516-A.
- Driver handle: J-8092.





c. Bolts: flywheel fixing.
d. Install new bolts in the order illustrated and tighten to the specified torque.
^ Torque 54 Nm (40 ft. lbs.).

NOTE:
- Do not reuse the bolt.
- Do not apply oil or thread lock to the bolt.





2. Fulcrum bridge:(6)
a. Install the fulcrum bridge to the transmission case.
b. Tighten three fulcrum bridge bolts to the specified torque.
^ Torque 38 Nm (28 ft. lbs.).





3. Shift fork:(5)
a. Apply molybdenum disulfide contained type grease to the pin hole inner circumferences and thrust surfaces.
b. Attach the shift fork to the fulcrum bridge and insert the pin from below of the fulcrum bridge.
c. Install the washer and snap pin.
4. Release bearing:(4)





a. Apply molybdenum disulfide contained type grease.





b. Install the release bearing in the proper direction.

NOTE: Ensure release bearing is properly positioned during installation.





5. Driven plate assembly.(3) Use the pilot aligner to install the driven plate assembly.
- Pilot aligner; J-24547.
6. Pressure plate assembly:(2)





a. Tighten the bolts holding the pressure plate assembly in the order.
^ Torque 18 Nm (13 ft. lbs.).
b. Remove the aligner.

NOTE: Do not strike the aligner with a hammer to remove it.

7. Transmission assembly.(1)