Mechanical Specifications

DIMENSIONS
Block Ring And Dog Teeth Clearance:
Standard 1.5 mm (0.059 inch)
Limit 0.8 mm (0.032 inch)
Block Ring And Insert Clearance:
3rd-4th:
Standard 3.46-3.74 mm (0.136-0.147 inch)
Limit 4.0 mm (0.158 inch)
1st-2nd:
Standard 4.34-4.66 mm (0.171-0.183 inch)
Limit 4.9 mm (0.193 inch)
5th:
Standard 3.59-3.91 mm (0.141-0.154 inch)
Limit 4.1 mm (0.161 inch)
Gear Inside Diameter:
1st And 3rd:
Standard 45.000-45.013 mm (1.771-1.772 inch)
Limit 45.100 mm (1.776 inch)
2nd:
Standard 52.000-52.013 mm (2.047-2.048 inch)
Limit 52.100 mm (2.051 inch)
Rev:
Standard 48.00-48.013 mm (1.889-1.890 inch)
Limit 48.100 mm (1.894 inch)
5th:
Standard 32.000-32.013 mm (1.259-1.260 inch)
Limit 32.100 mm (1.246 inch)
Idler Gear And Idler Gear Shaft:
Standard 0.041-0.074 mm (0.0016-0.0029 inch)
Limit 0.150 mm (0.0059 inch)
Ball Bearing Play 0.2 mm (0.008 inch)

TIGHTENING SPECIFICATIONS
Rear Engine Mount 41 Nm (30 ft. lbs.)
Center Crossmember 50 Nm (37 ft. lbs.)
Engine Rear Mount Nuts 50 Nm (37 ft. lbs.)
Rear Propeller Shaft to Yokes 63 Nm (46 ft. lbs.)
Center Support Bearing to Chassis 60 Nm (45 ft. lbs.)
Slave Cylinder 43 Nm (32 ft. lbs.)
Clutch Dust Cover 6 Nm (52 inch lbs.)
Transfer Protector 37 Nm (27 ft. lbs.)
Rear Cover 37 Nm (27 ft. lbs.)
Gear Control Box 20 Nm (14 ft. lbs.)
Plate-To-Rear Cover 15 Nm (11 ft. lbs.)
Speedometer Sensor 27 Nm (20 ft. lbs.)
Front Cover 25 Nm (18 ft. lbs.)
Fulcrum Bridge 38 Nm (28 ft. lbs.)
Detent Spring Bolts 20 Nm (14 ft. lbs.)