Engine Installation

ENGINE INSTALLATION
Install the engine in the reverse order of removal. Reinstall the mount bolts/nuts in the following sequence. Failure to follow this sequence may cause excessive noise and vibration, and reduce bushing life.

1. Position the side engine mount by putting a 6 x 100 mm bolt through the mount and bracket.





2. Tighten the mount bolt, then remove the 6 x 100 mm bolt.

NOTE: Do not tighten the bolt/nut on the engine side.

3. Position the transmission mount by putting a 6 x 100 mm bolt through the mount and bracket.





4. Tighten the mount bolt, then remove the 6 x 100 mm bolt.

NOTE: Do not tighten the nuts on the transmission side.





5. Install the rear mount bracket.





6. Install the front beam.

NOTE: Do not tighten the bolts and nuts.





7. Align the marks, then tighten the center beam mount bolts.
8. Tighten the front beam mount bolts.
9. Tighten the lower arms and stabilizer.





10. Install the front mount bracket, then tighten the mount bolt.

NOTE: Do not tighten the bolts on the engine side.





11. Tighten the bolt/nut on the side engine mount.





12. Tighten the nuts on the transmission mount.





13. Tighten the bolts on the front mount bracket.
- Check that the spring clip on the end of each driveshaft clicks into place.

NOTE: Use new spring clips.

- Bleed air from the cooling system at the bleed bolt with the heater valve open.
- Adjust the throttle cable.
- Adjust the shift cable.
- Adjust the tension of the following drive belts.
Alternator belt.
P/S pump belt.
- Clean the battery posts and cable terminals with sandpaper, assemble them, then apply grease to prevent corrosion.
- Inspect for fuel leakage.
- After assembling fuel line parts, turn on the ignition switch (do not operate the starter) so that the fuel pump operates for approximately two seconds and the fuel line pressurizes.
Repeat this operation two or three times, and check for fuel leakage at any point in the fuel line.
- Refill the engine with engine oil.
- Refill the transmission with ATF.
- Check and adjust wheel alignment.
- Enter the anti-theft code for the radio, then enter the customer's radio station presets.